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Autonomous Modelling Solutions for Operational Structural Dynamic Systems

Lead Research Organisation: University of Sheffield
Department Name: Mechanical Engineering

Abstract

Identifying and understanding how engineering structures respond over time to different loads is a key task which supports many other activities. For example, the creation of digital twins for design, production and management of engineering systems is currently a key area of development across academia and industry. This project aims to extend the range of operational scenarios in which this is possible and to further automate the process.

The offshore energy sector is a good example of an application area where the technology being developed in this project can support enhanced insight into an engineering system. The nature of the environment often means direct measurements of structural loads is infeasible. For example, the forces generated by the wind on a turbine blade or by the waves on a mono-pile structure are difficult to measure but important in the structure's operation. This difficulty motivates the development of methods which can infer, not only the dynamic properties of these systems, but the unmeasured inputs (loads) from the available measurements. The project will also extend the identification task further to include the ability to make autonomous modelling decisions. In other words, the information from collected data is fused with prior engineering judgement to learn appropriate ways to represent the system automatically.

The technology developed in this project will support operations and maintenance activities in two key ways. By providing improved estimates of the properties of engineering structures and the conditions they have operated in, decisions can be made with an increased level of confidence. Secondly, automating the way engineers build models reduces subjectivity in the process and frees up engineers to focus on where their intervention will bring greatest benefit.

The key outcome of this project will be allowing engineers better understanding of the behaviour of structures of interest, developing better representations of them - such as digital twins - and improving their ability to make operations and maintenance decisions based on measurements. Overall, this increased insight into engineering systems will allow for more targeted and effective management. The result of which is reduced unnecessary maintenance, hence a reduction in costs and reduction in risk to the staff that have to perform maintenance in these harsh environments.

There are challenges in this proposal; the first is to enhance existing methodologies for learning the inputs and parameters of a dynamic system to include more complex loading scenarios. These scenarios include modelling multiple correlated forces, distributed loads and loads at unknown locations. The second challenge is to bring further automation to the process of deciding an appropriate model for the dynamic system. It is hypothesised that by addressing these two challenges, determination of multiple/distribution unknown loads and automated learning of the dynamic model structure, the range of situations which can be robustly considered is increased. This enhanced understanding will greatly aid the incorporation of dynamic models in virtualisation of engineering systems and the development of smart infrastructure.
 
Description This project has made advances in understanding of structural dynamic systems through new tools for identifying the equations which govern them and to learn the forces that a structure has been exposed to from data. This has been achieved using a mixture of physical understanding of the problem and new techniques in machine learning (specifically in use of Gaussian process models). Most of the results from this work have explored further how uncertainty can influence the dynamics of a system and a number of Bayesian tools have been developed which can help engineers when making decisions, one work from this project directly addressed the question of when it is most valuable to perform maintenance on a structure.
Exploitation Route The technology generated in this award has wide applicability, it can be seen already through interdisciplinary collaborations and application in heat transfer which is away from the structural dynamics focus of the project. The tools developed are generally applicable where encountering dynamic systems, which we want to understand better from data. Possible use cases include vibration in sectors such as aerospace, civil infrastructure and automotive engineering; the methods also have applications in control and monitoring, and are of interest to the machine learning community.
Sectors Aerospace

Defence and Marine

Digital/Communication/Information Technologies (including Software)

 
Description The technologies developed on this award are beginning to spark innovation and development within industrial partners and in academia. Already the scope of applications of the technologies is increasing, including through application to offshore wind with projects in the AURA CDT. The possibility of knowledge transfer with partners in aerospace and civil engineering is progressing. Within academia there have been a number of works which have independently built on the ideas of this programme including by Cicirello on non-smooth nonlinear systems. There remain some open challenges to impact including technical challenges in scaling up the methods for more complicated systems and also challenges in policy/regulatory to have the techniques recognised for operational decisions on engineering assets.
First Year Of Impact 2024
Sector Aerospace, Defence and Marine,Manufacturing, including Industrial Biotechology
Impact Types Economic

 
Description Exploration of Machine Learning Based Optimisation for Uncertainty Propagation
Amount £4,500 (GBP)
Funding ID IES\R1\221254 
Organisation The Royal Society 
Sector Charity/Non Profit
Country United Kingdom
Start 07/2022 
End 08/2023
 
Title BAE T1A Hawk Full Structure Modal Test 
Description Modal testing data pertaining to a test campaign conducted in 2023 of an entire a BAE systems T1A Hawk aircraft at the LVV in Sheffield. All data is in the self-describing .hdf5 format and can be opened in any hdf5 viewer by accessing the SBW_header.hdf5 file. Please see the attached usage_FST.pdf for instructions on how to access the data using the provided python package. for an overview of the tests completed and sensor channels available, see the attached metadata records: Hawk_FST_meta_tests.csv (completed tests) Hawk_FST_meta_sensors.csv (available channels per test) 
Type Of Material Database/Collection of data 
Year Produced 2024 
Provided To Others? Yes  
Impact This dataset is a benchmark for use by the community to showcase methodologies, it was presented at a number of events including Digital Twins in Practice at AMRC, it also formed the basis of a deep dive week led by the PI at the Isaac Newton Institute for Mathematical Sciences on dynamic systems in engineering as part of the Data Driven Engineering Programme. 
URL https://orda.shef.ac.uk/articles/dataset/BAE_T1A_Hawk_Full_Structure_Modal_Test/24948549
 
Title BAE T1A Hawk Full Structure Modal Test 
Description Modal testing data pertaining to a test campaign conducted in 2023 of an entire a BAE systems T1A Hawk aircraft at the LVV in Sheffield. All data is in the self-describing .hdf5 format and can be opened in any hdf5 viewer by accessing the SBW_header.hdf5 file. Please see the attached usage_FST.pdf for instructions on how to access the data using the provided python package. for an overview of the tests completed and sensor channels available, see the attached metadata records: Hawk_FST_meta_tests.csv (completed tests) Hawk_FST_meta_sensors.csv (available channels per test) 
Type Of Material Database/Collection of data 
Year Produced 2024 
Provided To Others? Yes  
Impact This continuation dataset extended an open source benchmark for aerospace digital twins which is available to researchers as a common testbed for new technologies. 
URL https://orda.shef.ac.uk/articles/dataset/BAE_T1A_Hawk_Full_Structure_Modal_Test/24948549/1
 
Title BAE T1A Hawk Starboard Wing Modal Test 
Description Modal testing data pertaining to a test campaign conducted in 2022 on the starboard wing of a BAE systems T1A Hawk aircraft at the LVV in Sheffield.All data is in the self-describing .hdf5 format and can be opened in any hdf5 viewer by accessing the SBW_header.hdf5 file. Please see the attached README.pdf for instructions on how to access the data using the provided python package.A preprint of a paper demonstrating the usage of the dataset can be found at https://arxiv.org/abs/2310.04478. 
Type Of Material Database/Collection of data 
Year Produced 2024 
Provided To Others? Yes  
Impact This dataset provides an open source benchmark for aerospace digital twins which is available to researchers as a common testbed for new technologies. It was featured at the AI UK event in London as part of the Alan Turing Institute Technology, Research, Innovation Cluster on Digital Twins. 
URL https://orda.shef.ac.uk/articles/dataset/BAE_T1A_Hawk_Starboard_Wing_Modal_Test/22710040
 
Description IIT Delhi / UoS Latent Force Collaboration 
Organisation Indian Institute of Technology Delhi
Country India 
Sector Academic/University 
PI Contribution This collaboration was to develop a multiple degree of freedom extension to latent restoring force identification of nonlinear systems. I provided assistance in conceptualisation and coding of the solution as well as in the review and editing of the journal publication (https://doi.org/10.1016/j.ymssp.2024.111474).
Collaborator Contribution Dr Rajdip Nayek was the PhD supervisor of Sahil Kashyap at IIT with whom I had the main collaboration. Dr Nayek and myself discussed the ideas related to this project and the bulk of the results and experimentation was completed by Sahil.
Impact The output was a journal publication: https://doi.org/10.1016/j.ymssp.2024.111474
Start Year 2022
 
Description TuE/UoS GPLFM Heat Transfer Collaboration 
Organisation Eindhoven University of Technology
Country Netherlands 
Sector Academic/University 
PI Contribution Assistance in implementation and development of Gaussian process latent force models for identification of nonlinear convection effects in a heat transfer problem. My assistance was in conceptualisation, development of software, writing, reviewing and editing of the submitted manuscript.
Collaborator Contribution Dr Wouter Kouw (TU Eindhoven) produced code, data and results, was the lead author on the publication. He alongside colleagues in Eindhoven were leading this project and held the domain knowledge of heat transfer problems.
Impact Bayesian grey-box identification of nonlinear convection effects in heat transfer dynamics. (2024) Kouw W.M., Gruijthuijsen, C., Blanken, L., Evers, E., Rogers T.J.. submitted to 8th IEEE Conference on Control Technology and Applications (CCTA)
Start Year 2023