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Dispersion and Dissolution of Hydrocolloids

Lead Research Organisation: University of Birmingham
Department Name: Chemical Engineering

Abstract

Hydrocolloids such as starch, carboxymethyl cellulose, guar gum, pectin and carrageenan have many industrial applications including textile and carpet printing, paper production, foods, personal care, home care, pharmaceutical and biomedical products. They are widely used for modifying the rheology and texture of formulations, stabilising microstructures and enhancing organoleptic properties and are increasingly being investigated as agents in delivery systems for high value and high functional applications, such as encapsulation and controlled release in pharmaceutical, nutraceutical, food, animal feed, agrochemical, household care and cosmetics industries. Invariably, they have to be mixed with water in order to allow swelling/dissolution to occur. However, the surfaces of the granules or encapsulates become sticky when in contact with water and this can often lead to aggregation that prevents complete swelling/dissolution. The aim of the current proposal is to develop generic numerical models that will be able to identify the optimal dispersion conditions. The interaction of water with HCs is extremely complex with the rapid formation of an outer gel layer, which causes aggregation that inhibits internal capillary flow of water into the pores so that swelling/dissolution has to rely on the much slower process of diffusion. In order to determine the optimal mixing conditions, the project will model these processes from the molecular to the industrial scale. This so-called multiphysics multiscale strategy will involve molecular dynamics, finite element analysis, discrete element modelling coupled with computational fluid dynamics and population balance modelling. It will include an experimental programme to measure the physical and mechanical properties of the hydrocolloids and also mixing measurements to validate the modelling.

Publications

10 25 50
 
Description Starch particles, which are a common hydrocolloid, are used as thickening, gelling or stabilizing agents in many food formulations because of their ability to absorb water, swell and dissolve at temperatures above their gelatinization temperature. However, surface swelling and gelation are fast such that the particles form agglomerates that are difficult to disrupt. Using corn and wheat starch particles, it is shown that agglomerate formation can be overcome by using an aqueous suspension of the particles at 25 °C rather than adding the powders directly to water at the dissolution temperature. This approach increased the dissolution by ~ 40% (corn starch) and ~ 14% (wheat starch) in comparison to adding the powdered particles directly, especially at the highest starch concentration (8 w/w%) studied. Sodium chloride is commonly added to such formulations; however, it was observed that at 2 w/w%, particle breakage and dissolution were impeded. This suggests that it should be added to such formulations after the dispersion and dissolution of the particles.
In order to understand the rate of gel formation in hydrcolloid particles, starch (corn and wheat) and non-starch (carrageenan and xanthan gum), the diffusion coefficient of water was measured for a range of temperatures (25-70 °C) by measuring the uptake of moisture over a range of relative humidities. It was found that the value exhibited a maximum value at intermediate humidities. To investigate this phenomenon and gain a molecular-level understanding of the dynamic hydration of hydrocolloids, molecular dynamics simulations were employed to predict the water sorption isotherms and self-diffusivity for starch particles. It was shown that the self-diffusivity of water and the water sorption capacity monotonically increase with increasing relative humidity. Three distinctive stages of water sorption were observed. At low relative humidities (<0.3), water molecules were mostly bound to the surface of the starch polymer, forming hydrogen bonds with the hydrophilic groups on the surface, and the water mobility was rather restricted by the rigid structures of starch. At intermediate relative humidities (0.3~0.6), water penetration into the bulk of the starch polymer was initiated resulting in swelling and plasticization, which is responsible for the gel formation. There was a corresponding increase in the water sorption capacity and self-diffusivity. At high relative humidities (>0.6), the water self-diffusivity, and hence mobility, approached that of free water, and the water sorption capacity continued to increase due to the continued swelling of the starch polymer.
Exploitation Route That starch agglomerate formation can be overcome by using an aqueous suspension of the particles at 25 °C rather than adding the powders directly to water at the dissolution temperature offers a novel efficient processing route to the processed food and pharmaceutical sectors. The moisture absorption and molecular dynamics modelling will be of interest to academics working in this field with hydrophilic polymers.
Sectors Agriculture

Food and Drink

Pharmaceuticals and Medical Biotechnology

 
Description HC Partnership 
Organisation AstraZeneca
Department Research and Development AstraZeneca
Country United Kingdom 
Sector Private 
PI Contribution Understanding the role of mixing and temperature in the dispersion and dissolution of hydrocolloids.
Collaborator Contribution Provision of materials
Impact Advice on the dispersion and dissolution of hydrocolloids. Equipment design
Start Year 2023
 
Description HC Partnership 
Organisation PepsiCo
Department PepsiCo, UK
Country United Kingdom 
Sector Private 
PI Contribution Understanding the role of mixing and temperature in the dispersion and dissolution of hydrocolloids.
Collaborator Contribution Provision of materials
Impact Advice on the dispersion and dissolution of hydrocolloids. Equipment design
Start Year 2023
 
Description HC Partnership 
Organisation Procter & Gamble
Department Procter & Gamble (United Kingdom)
Country United Kingdom 
Sector Private 
PI Contribution Understanding the role of mixing and temperature in the dispersion and dissolution of hydrocolloids.
Collaborator Contribution Provision of materials
Impact Advice on the dispersion and dissolution of hydrocolloids. Equipment design
Start Year 2023
 
Description Presentation at the 2024 ChemEngDayUK meeting, Imperial College London, 25 -26th April 2024 
Form Of Engagement Activity Participation in an activity, workshop or similar
Part Of Official Scheme? No
Geographic Reach National
Primary Audience Postgraduate students
Results and Impact A number of companies expressed interest in the work.
Year(s) Of Engagement Activity 2024
URL https://www.imperial.ac.uk/chemical-engineering/news/chemengdayuk2024/