ProNaGen: Engineering of Recombinant Protein Nanosheet-Based Bioemulsions for Next Generation Bioprocessing and Biomanufacturing
Lead Research Organisation:
Queen Mary University of London
Department Name: School of Engineering & Materials Scienc
Abstract
An important hurdle to the democratisation of cell therapies and cell-based in vitro models remains our limited ability to scale up and automate cell manufacturing and processing. Whilst solid and hydrogel microcarriers and magnetic microparticles have shown some promise to tackle this pitfall, they remain difficult to process and separate from cell products, lead to potential contamination of the cell mass generated and are associated with high costs. The design of affordable, scalable and regulatory-ready platforms for the culture and processing of adherent cells, yet by-passing the reliance on solid substrates and microcarriers, remains essential for cell manufacturing and will have an important impact on the sustained growth of associated biotech markets. To bypass the contamination of cell products with microplastics or particles, simplify bioprocessing and reduce associated costs, bioemulsions have recently been proposed as attractive alternatives. Although their performance has been demonstrated in a growing number of cases, current protein and polymer nanosheet technologies rely on protein and materials that present a risk for regulatory compliance, for applications in regenerative medicine (including for cell implantation).
People |
ORCID iD |
| Julien Gautrot (Principal Investigator) |
| Description | We have engineered a range of recombinant proteins enabling the formulation of liquid microcarriers (oil droplets) for the culture of adherent stem cells. This is important to allow the scale up of stem cell manufacturing, with simplified processing and costs of production. |
| Exploitation Route | We are now investigating translation of the proteins developed for the production of stem cells at industrial scales and facilities. |
| Sectors | Healthcare Manufacturing including Industrial Biotechology Pharmaceuticals and Medical Biotechnology |
| Description | Scaling up iPSC Expansion and Differentiation using Recombinant Bioemulsions |
| Amount | € 150,000 (EUR) |
| Funding ID | uPSCale |
| Organisation | Queen Mary University of London |
| Sector | Academic/University |
| Country | United Kingdom |
| Start | 04/2025 |
| End | 11/2026 |
| Description | Application of bioemulsions for cultivated meat production |
| Organisation | University College London |
| Department | Biochemical Engineering |
| Country | United Kingdom |
| Sector | Academic/University |
| PI Contribution | We developed protein nanosheets that enable the culture of adherent stem cells at the surface of oil droplets. We have engineered proteins (synthetically or recombinantly), which we then used to formulate bioemulsions enabling the capture of adherent cells. We developed protocols enabling the seeding, culture and characterisation of adherent cells and stem cells on bioemulsions. |
| Collaborator Contribution | UCL partners have expertise in cultivated meat, and the design of culture media and target cells for the production of cultivated meat products. The partners also have expertise in culture in stirred tank bioreactors. |
| Impact | This collaboration has not led to outputs yet, but resulted in a PhD student on the LIDO program taking his rotation project in the lab of our partner. |
| Start Year | 2024 |
| Description | Engineering of bioemulsions for the production of adherent stem cells |
| Organisation | Bit.Bio |
| Country | United Kingdom |
| Sector | Private |
| PI Contribution | We design protein nanosheets, based on engineered proteins and recombinant proteins, which allow the stabilisation of oil microdroplets displaying bioactive properties (bioemulsions). These microcarriers can then be used for the culture of adherent stem cells. We have expertise in the engineering of a broad range of protein nanosheets for such applications, and the culture of a range of stem cells. |
| Collaborator Contribution | Bit.bio is an industrial partner focusing on cell engineering and facing major hurdles to scale up the production of adherent stem cells. They bring expertise in stem cell engineering and production. |
| Impact | This collaboration resulted in part-funding of a PhD studentship. |
| Start Year | 2023 |