Dynamic Design Tools For Understanding and Exploiting Nonlinearity in Structures

Lead Research Organisation: University of Bristol
Department Name: Mechanical Engineering

Abstract

The dynamic behaviour of mechanical systems and structures is often critical to their performance. Examples where unpredicted dynamic behaviour has resulted in poor performance include the London Millennium Footbridge prior to retrofitting with dampers and wheel shimmy experienced in aircraft landing gear and motorbikes.

When structures remain in their linear operating region, where the response is proportional to the size of the force causing it, there are well-established modelling and experimental validation tools for analysing their dynamic behaviour. If the structure exceeds the linear operating region and starts to exhibit nonlinear behaviour, for example due to large deflections, the effectiveness of these tools rapidly reduces leading to high degrees of design uncertainty. This uncertainty leads to multiple design iterations and increased costly experimental validation and even the discovery of undesirable behaviour late in the design process resulting in significant delay and additional expense.

This presents a problem when trying to innovate to improve performance, for example by reducing weight or using new materials, as this tends to add nonlinear effects. Currently the consequence of the limitations in existing tools is that the resulting uncertainty is compensated for by conservative design. What are urgently needed are design tools that can cope with complex nonlinear behaviour. The new nonlinear design tools this research will provide will greatly reduced the costs associated with designing new high performance products. Such step changes to the UK's capability for advanced design will assist high-end manufacturing industry to maintain its competitive edge.

Planned Impact

The design tools proposed here will provide a means of analysing and validating the response of structures with nonlinearities. Currently it is normal practice to design structures such that they operate in their linear response regime. However this often leads to over-restrictive design resulting in, for example, stiffer and hence heavier structures that in an aerospace context would lead to reduced fuel efficiency. The tools that will be developed during this fellowship will remove the conservative linear design constraint. This will allow, for example, more efficient light-weight structures resulting in better energy efficiency and reductions in material used so reducing pressures on resources and benefiting the environment.

The new tools will make a major step toward reducing the high levels of uncertainty associated with the presence of nonlinear effects. The current uncertainty leads to multiple design iterations and increased costly experimental validation and even the discovery of undesirable dynamic behaviour late in the design process resulting in delay and additional expense. For example, full-scale testing of an aircraft engine can cost in the order of £1million a day at the end of a design cycle whereas tests much earlier in the process cost two or even three orders of magnitude less. The reduced uncertainty the new tools will provide will greatly reduce the costs associated with designing new high performance products. Such step changes to the UK's capability for advanced design will assist the UK high-end manufacturing industry to maintain its competitive edge in the face of increasing competition from around the world.

The key outcomes from the fellowship will be the software-implemented tools for nonlinear dynamic design of structures. To maximise its impact every effort will be made to ensure that these tools can be used for industrial applications without requiring expert knowledge of the fundamental research and so providing an out-of-the-box analysis method.

Publications

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A. Cammarano (2014) Non-unison resonant vibrations in nonlinear systems in ISMA2014

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Araujo-Estrada S (2022) Capturing nonlinear time-dependent aircraft dynamics using a wind tunnel manoeuvre rig in Aerospace Science and Technology

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Cammarano A (2014) The bandwidth of optimized nonlinear vibration-based energy harvesters in Smart Materials and Structures

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Cammarano A (2014) Optimum resistive loads for vibration-based electromagnetic energy harvesters with a stiffening nonlinearity in Journal of Intelligent Material Systems and Structures

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Ehrhardt D (2019) Experimentally measuring an isolated branch of Nonlinear normal modes in Journal of Sound and Vibration

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Ehrhardt D (2018) Veering and nonlinear interactions of a clamped beam in bending and torsion in Journal of Sound and Vibration

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Gawthrop P (2014) Dynamically dual vibration absorbers: a bond graph approach to vibration control in Systems Science & Control Engineering

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Gill S (2016) Impact of Controller Delays on the Nonlinear Dynamics of Remotely Piloted Aircraft in Journal of Guidance, Control, and Dynamics

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Gonzalez-Buelga A (2014) An optimised tuned mass damper/harvester device AN OPTIMISED TUNED MASS DAMPER/HARVESTER DEVICE in Structural Control and Health Monitoring

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Gonzalez-Buelga A (2015) An electromagnetic inerter-based vibration suppression device in Smart Materials and Structures

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Gonzalez-Buelga A. (2014) Combining vibration control and energy harvesting in Proceedings of the International Conference on Structural Dynamic , EURODYN

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Hill TL (2017) Identifying the significance of nonlinear normal modes. in Proceedings. Mathematical, physical, and engineering sciences

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Hill TL (2015) Out-of-unison resonance in weakly nonlinear coupled oscillators. in Proceedings. Mathematical, physical, and engineering sciences

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Howcroft C (2015) Shimmy of an Aircraft Main Landing Gear With Geometric Coupling and Mechanical Freeplay in Journal of Computational and Nonlinear Dynamics

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Howcroft C (2019) Efficient aeroelastic beam modelling and the selection of a structural shape basis in International Journal of Non-Linear Mechanics

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Howcroft C (2018) On the geometrically exact low-order modelling of a flexible beam: formulation and numerical tests. in Proceedings. Mathematical, physical, and engineering sciences

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Knowles JA (2014) A bifurcation study to guide the design of a landing gear with a combined uplock/downlock mechanism. in Proceedings. Mathematical, physical, and engineering sciences

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Lazar I (2016) Vibration suppression of cables using tuned inerter dampers in Engineering Structures

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Lazar I (2013) Using an inerter-based device for structural vibration suppression in Earthquake Engineering & Structural Dynamics

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Li Y (2016) Optimisation of shimmy suppression device in an aircraft main landing gear in Journal of Physics: Conference Series

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Londoño J (2017) Identification of systems containing nonlinear stiffnesses using backbone curves in Mechanical Systems and Signal Processing

 
Description We have developed a method of understanding the dynamics of vibrating structures that behave in complex ways due to stiffness nonlinearities. Currently this is at the stage where, for conceptually simple structures, we can experimentally identify key parameters which can be used to inform a model of the structure. This has to date been validated based on a simulation case study.
Exploitation Route The findings have been extensively reported in journal papers and keynote talks. The have also been presented to industrial collaborators.
Sectors Aerospace, Defence and Marine

 
Description Currently the findings have been reported via papers and key note talks and are being used to develop a technique for analysing the nonlinear dynamics of structures by projecting the nonlinear behaviour into the linear modal coordinates.
First Year Of Impact 2016
Sector Aerospace, Defence and Marine
 
Title Application of control-based continuation to a nonlinear structure with harmonically coupled modes 
Description Experimental data associated with publication in Mechanical Systems and Signal Processing 
Type Of Material Database/Collection of data 
Year Produced 2018 
Provided To Others? Yes  
 
Title Black Si paper 
Description Paper on diamond coated black Si electrodes. 
Type Of Material Database/Collection of data 
Year Produced 2016 
Provided To Others? Yes  
 
Title Dynamic Design Tools 
Description EPSRC Fellowship EP/K005375/1 - Simon Neild. (project renamed from epsrc_fellowship) 
Type Of Material Database/Collection of data 
Year Produced 2016 
Provided To Others? Yes  
 
Title Dynamic Design Tools 2 
Description EPSRC Fellowship EP/K005375/1 - Simon Neild. (project renamed from epsrc_fellowship) 
Type Of Material Database/Collection of data 
Year Produced 2016 
Provided To Others? Yes  
 
Title indentifying significance of nnms 
Description Dataset for: "Identifying the significance of nonlinear normal modes". Authors: TL Hill, A Cammarano, SA Neild and DAW Barton. Journal: Proceedings of the Royal Society A. EPSRC Fellowship EP/K005375/1 - Simon Neild. 
Type Of Material Database/Collection of data 
Year Produced 2017 
Provided To Others? Yes  
 
Title substructurability 
Description work under EPSRC Fellowship EP/K005375/1 - Simon Neild. 
Type Of Material Database/Collection of data 
Year Produced 2016 
Provided To Others? Yes  
 
Description Inaugural Lecture (public lecture) 
Form Of Engagement Activity A talk or presentation
Part Of Official Scheme? Yes
Geographic Reach Local
Primary Audience Public/other audiences
Results and Impact over 110 people attended the lecture, which was aimed at an informed but lay audience.

Generated discussions with colleagues across the engineering disciplines and with members of the public
Year(s) Of Engagement Activity 2014
URL http://www.bristol.ac.uk/pace/public-events/inaugural/2014/neild.html