Minerals for Sustainable COst and energy efficient chemical looping combUstion Technology

Lead Research Organisation: University of Cambridge
Department Name: Engineering

Abstract

Chemical looping combustion aims to reduce the energy penalty in carbon capture systems by providing the oxygen for combustion from a solid oxygen carrier rather than from air. This means that the products of combustion are not diluted with nitrogen and allows pure CO2 to be easily collected for subsequent storage (i.e. CCS). The oxygen carrier usually consists of solid oxides which can give up their oxygen (and so become a reduced metal oxide) either by direct reaction with the fuel (e.g. CH4, CO or H2) or by releasing gas phase oxygen which can then react with the fuel (sometime call the CLOU effect). For solid fuels, materials are required which are low cost and can give full combustion and enhanced gasification by fast gaseous oxygen release). Such materials have been developed for gas based system but are too expensive for coal based systems where material losses are higher (lost with the ashes). Some laboratory made Fe-Cu and Fe-Mn compositions have shown the needed CLOU effect. In place of expensive manufactured materials, cheap mineral sources need to be identified with a comparable composition, which can be prepared, tested and verified to fulfil the demands of a CLC process. The mineral selected needs to have a sufficient reaction rate and capacity, low degradation and high attrition strength, and if possible, it should give enhanced gasification, including full conversion to CO2 and H2O.

Natural sources can have large variations in Fe-Cu and Fe-Mn composition and are often mixed with different silicates etc. The silicates etc. might work as a support for the active Fe based material, e.g. enhancing the particle strength. However, the same silicates might reduce or influence the degradation of the capacity, depending on the type of silicate present. Other impurities may also pose challenges, e.g. contamination with toxic metals. This investigation into the different sources of material and selection of the sources which best match the demands CLC places on the circulating material is therefore an essential first step in the Mineral SCOUT project.

The aim of this proposal is to investigate the performance of some new mineral sources with similar compositions to the manufactured materials with respect to the aforementioned criteria, before introducing one or two new promising minerals sources to partners in the CLC community.

Planned Impact

Not Required
 
Description We have investigated the performance of various minerals as oxygen carriers. These materials can be used to provide oxygen during combustion processes. The materials were based on iron oxide minerals, some of which were also rich in manganese and copper. We have evaluated several materials and found them to be suitable low cost oxygen carriers. This includes iron oxide ores, and sulphide ores. The sulfide ores required pre-treament and gave very active oxygen carriers. We have evaluated the kinetics of reduction of these materials and found the activation energies to be broadly similar to other iron based materials. We have investigated the effect these materials have on the kinetics of gasification and in the processes evaluated the kinetics of gasification for several fuels. We are currently formulating explanations for the effects we see for several fuel carbons. The effect on the rate of gasification of the oxygen carrier is a complicated effect of the regime of gasification (e.g. mass transfer or kinetic control), the sensitivity of the rate to the inhibiting products, and the activity of the oxygen carrier itself.
Exploitation Route As part of the fenco net, all research findings will be shared with the collaborating partners for further follow up.

We have prepared papers to allow other to build on this work. We are constructing a detailed understanding of the interaction between the oxygen carriers and the gasification. This understanding will aid in the development of chemical looping systems for carbon capture and storage.
Sectors Chemicals,Energy,Environment