Neural-driven, active, and reconfigurable mechanical metamaterials (NARMM)
Lead Research Organisation:
King's College London
Department Name: Engineering
Abstract
The aim of the fellowship is to deliver the first robotic matter that can shape shift on command based on the instructions it receives.
Mechanical metamaterials are engineered materials with mechanical properties defined by their structure rather than their composition. These are usually composed of building blocks (or cells) tessellated in a periodic fashion, which enable countless possibilities in terms of achievable properties. One of these properties is the ability to change shape. Deployable systems, soft robotics and medical devices, all benefit from materials whose shape can be actively controlled. Despite the great advancements in the field, current designs lack the capability of (i) activating individual cells, (ii) reconfiguring their internal structure to mimic multiple shapes, and (iii) undergoing large deformations while being intrinsically safe (i.e., soft) for human interaction. Achieving all these characteristics in a single mechanical metamaterial is indeed a challenging task. NARMM will deliver (4 year) and go beyond this (additional 3 years).
The fellowship lays out an ambitious programme designed to investigate and develop robotic matter, based on mechanical metamaterials, that is active and can reconfigure on-command. To this end, I will employ a multidisciplinary strategy that involves mechanical modelling techniques, manufacturing methods, machine learning and, at a later stage, neuroscience.
The team will start by investigating manufacturing pathways to create arrays of interconnected soft cells (similar to hollow cubes) that can volumetrically expand when pressurized. Next, we will explore strategies to selectively constrain the expansion of single cells, while others will be free to inflate. These local features will create stiffer fibers and defects, which will govern the global deformation of the robotic matter.
In parallel, we will design numerical models to predict the deformation of the matter for different locations of the constraints, and create a database of solutions. We will then train a machine learning model on such databases, to unravel the relationship between the constraints map and the global deformation of the robotic matter. Once this is done, we will be able to provide a 3D target shape through an interactive device (e.g. pc, tablet) and software (e.g. Blender) to the machine learning model, which will identify the optimal constraints map and transmit it to the physical metamaterial to initiate the shape changing.
In the long term (+3 years) the team will look into interfacing the robotic matter to respond to the neural signals from human hosts.
Using non-invasive electrodes, we will collect electrical neural activity (EEG/EMG) from human volunteers while they perform different tasks. These will be classified into several commands for the robotic matter, which will deform to a target shape and produce mechanical work.
The fellowship will benefit from a strong interdisciplinary network of partners and mentors across KCL, MIT, Harvard, Imperial, among others--- the ambition is to deliver a design platform for reconfigurable, soft robotic matter that interfaces and responds to humans, and to explore manufacturing at scale and commercialisation. In the process, we will gain important knowledge about the complex mechanical behaviour of cellular systems and how to create effective constraints at the cell level to govern the global deformation of the matter.
The societal impact of NARMM will be enormous. With ~1.1 million people every year affected by stroke (of which 1% with locked-in syndrome), 50K individuals at any time affected by amyotrophic lateral sclerosis in Europe alone, and 60K people with amputation or congenital limb deficiency in the UK, the world needs innovative robotic devices to improve people's lives and support them during the daily tasks. NARMM will establish the first step along many paths, from wearable robots to shape-shifting prosthesis.
Mechanical metamaterials are engineered materials with mechanical properties defined by their structure rather than their composition. These are usually composed of building blocks (or cells) tessellated in a periodic fashion, which enable countless possibilities in terms of achievable properties. One of these properties is the ability to change shape. Deployable systems, soft robotics and medical devices, all benefit from materials whose shape can be actively controlled. Despite the great advancements in the field, current designs lack the capability of (i) activating individual cells, (ii) reconfiguring their internal structure to mimic multiple shapes, and (iii) undergoing large deformations while being intrinsically safe (i.e., soft) for human interaction. Achieving all these characteristics in a single mechanical metamaterial is indeed a challenging task. NARMM will deliver (4 year) and go beyond this (additional 3 years).
The fellowship lays out an ambitious programme designed to investigate and develop robotic matter, based on mechanical metamaterials, that is active and can reconfigure on-command. To this end, I will employ a multidisciplinary strategy that involves mechanical modelling techniques, manufacturing methods, machine learning and, at a later stage, neuroscience.
The team will start by investigating manufacturing pathways to create arrays of interconnected soft cells (similar to hollow cubes) that can volumetrically expand when pressurized. Next, we will explore strategies to selectively constrain the expansion of single cells, while others will be free to inflate. These local features will create stiffer fibers and defects, which will govern the global deformation of the robotic matter.
In parallel, we will design numerical models to predict the deformation of the matter for different locations of the constraints, and create a database of solutions. We will then train a machine learning model on such databases, to unravel the relationship between the constraints map and the global deformation of the robotic matter. Once this is done, we will be able to provide a 3D target shape through an interactive device (e.g. pc, tablet) and software (e.g. Blender) to the machine learning model, which will identify the optimal constraints map and transmit it to the physical metamaterial to initiate the shape changing.
In the long term (+3 years) the team will look into interfacing the robotic matter to respond to the neural signals from human hosts.
Using non-invasive electrodes, we will collect electrical neural activity (EEG/EMG) from human volunteers while they perform different tasks. These will be classified into several commands for the robotic matter, which will deform to a target shape and produce mechanical work.
The fellowship will benefit from a strong interdisciplinary network of partners and mentors across KCL, MIT, Harvard, Imperial, among others--- the ambition is to deliver a design platform for reconfigurable, soft robotic matter that interfaces and responds to humans, and to explore manufacturing at scale and commercialisation. In the process, we will gain important knowledge about the complex mechanical behaviour of cellular systems and how to create effective constraints at the cell level to govern the global deformation of the matter.
The societal impact of NARMM will be enormous. With ~1.1 million people every year affected by stroke (of which 1% with locked-in syndrome), 50K individuals at any time affected by amyotrophic lateral sclerosis in Europe alone, and 60K people with amputation or congenital limb deficiency in the UK, the world needs innovative robotic devices to improve people's lives and support them during the daily tasks. NARMM will establish the first step along many paths, from wearable robots to shape-shifting prosthesis.
Organisations
- King's College London (Lead Research Organisation)
- City University of New York (Project Partner)
- Metamorphic Additive Manufacturing Ltd (Project Partner)
- TOffeeAM Ltd (Project Partner)
- Shadow Robot (United Kingdom) (Project Partner)
- Carbon, Inc. (Project Partner)
- University of Bristol (Project Partner)
- HaptX Inc. (Project Partner)
- University of Luxembourg (Project Partner)
- Harvard University (Project Partner)
- Massachusetts Institute of Technology (Project Partner)
Publications
Mostafa Mousa
(2025)
Ultra-Sensitive & Fully-Soft Pneumatic Valve for High-Speed Oscillatory Applications
Mousa M
(2024)
Frequency-Controlled Fluidic Oscillators for Soft Robots.
in Advanced science (Weinheim, Baden-Wurttemberg, Germany)
Related Projects
| Project Reference | Relationship | Related To | Start | End | Award Value |
|---|---|---|---|---|---|
| MR/X035506/1 | 31/05/2024 | 30/08/2025 | £1,595,931 | ||
| MR/X035506/2 | Transfer | MR/X035506/1 | 31/08/2025 | 30/05/2028 | £1,211,729 |
| Description | Electronic-free devices offer a promising platform to achieve functionality in harsh environments. we have presented a novel reconfigurable pneumatic valve that widens the design space of fluidic, electronic-free circuits, as demonstrated via a frequency-controlled relaxation oscillator and a reconfigurable ring oscillator. These circuits were used to control the actuation frequency of a soft hopper, the locomotion of a soft robotic crawler, and the volume dispensed by a fluidic pump able to achieve mixing of solutions in environments where electronics components cannot operate. |
| Exploitation Route | this paves the way for electronic-free robots, which are safer to interact with. |
| Sectors | Aerospace Defence and Marine Electronics Healthcare Leisure Activities including Sports Recreation and Tourism Manufacturing including Industrial Biotechology |
| Description | Interview for Techopedia: Tesla's Optimus Robot: All You Need to Know |
| Form Of Engagement Activity | A press release, press conference or response to a media enquiry/interview |
| Part Of Official Scheme? | No |
| Geographic Reach | International |
| Primary Audience | Media (as a channel to the public) |
| Results and Impact | interviewed for established webzines to provide expert opinions on current societal and technological topics. |
| Year(s) Of Engagement Activity | 2024 |
| URL | https://www.techopedia.com/tesla-optimus-robot-all-you-need-to-know |
| Description | KCL Podcast series |
| Form Of Engagement Activity | A broadcast e.g. TV/radio/film/podcast (other than news/press) |
| Part Of Official Scheme? | No |
| Geographic Reach | National |
| Primary Audience | Media (as a channel to the public) |
| Results and Impact | I have participated in the KCL Podcast series to share my experience on how to navigate fellowship applications. |
| Year(s) Of Engagement Activity | 2024 |
| URL | https://creators.spotify.com/pod/show/careersinyourears/episodes/Series-10-Ep5-UKRI-Future-Leaders-F... |
| Description | Profile piece for KCL |
| Form Of Engagement Activity | A press release, press conference or response to a media enquiry/interview |
| Part Of Official Scheme? | No |
| Geographic Reach | International |
| Primary Audience | Media (as a channel to the public) |
| Results and Impact | I have work on a profile piece for KCL, to inspire the younger generation of engineers |
| Year(s) Of Engagement Activity | 2024 |
| URL | https://www.kcl.ac.uk/meet-dr-antonio-forte |
| Description | The 2024 Active Metamaterials Roadmap |
| Form Of Engagement Activity | A formal working group, expert panel or dialogue |
| Part Of Official Scheme? | No |
| Geographic Reach | International |
| Primary Audience | Policymakers/politicians |
| Results and Impact | I have been invited to contribute to The 2024 Active Metamaterials Roadmap by the UK Metamaterial Network, which I have written together with two of my PhD students (they are also authors on the manuscript) and will soon be published in Journal of Physics D |
| Year(s) Of Engagement Activity | 2025 |
