Equipment for testing of cooling loops - ATLAS Upgrade (Instrument Development)

Lead Research Organisation: University of Sheffield
Department Name: Physics and Astronomy

Abstract

The planned Atlas Upgrade silicon micro-strip detector system will employ an evaporative cooling system similar to the current system, but will utilize CO2 rather than fluorocarbon as the coolant gas in order to improve the heat transfer and coolant-to-wall heat transfer properties for small mass flows. This can be achieved due to the large latent heat capacity of CO2 relative to the existing fluorocarbon gas, however the utilization of this requires operating pressures far in excess of the current pressure system.

As such, with operating pressures in excess of 150bara, it is essential to provide adequate testing of cooling systems to prevent catastrophic failure of the cooling elements. Safety and integrity testing of prototype and final design cooling loops will made possible by the equipment provided by this funding and will demonstrate our strategies to deal with both CO2 coolant leakage and highlight other potential failure sources.

Planned Impact

Direct beneficiaries of this research is the UK-ATLAS Upgrade Tracker Collaboration. The research data produced by this equipment will allow for further optimisation of current prototype cooling structure and will influence later design improvements by demonstration of long term reliability. Future use of research data produced by this equipment will disseminate through the ATLAS international collaboration and the wider particle physics instrument construction community, allowing the findings to be adapted to take advantage of low mass material improvements such as uses of Carbon Fibre Reinforced Plastics with embedded cooling cores.
Commercial research measurements are anticipated through the ability to construct test (with certification) of low mass pressure handling systems, these are particularly well suited to aerospace and space science who need long term reliability testing in harsh environments.

Publications

10 25 50
 
Description The following are three key findings previously reported:
1) Weld Sheet Parameters (WPS) database of cooling tubes. This research database gathers all of the welding parameters necessary to weld cooling tubes with outer diameters (OD) 2.275mm with 3.175mm and walls thickness up to 125 micrometres. This database is use to plan the development of the next LHC-ATLAS Upgrade in 2022.
2) Pressure testing equipment for cooling tubes. A pressure platform set-up has been designed and assembled to start testing cooling tubes for the ITk-ATLAS update. Connectors and welding fittings will be also tested using this platform. This pressure set-up will be used to test cooling tubes for the ITk-ATLAS update.
3) A vacuum platform set-up has been designed and assembled to start testing cooling tubes for the ITk-ATLAS update. Connectors and welding fittings will be also tested using this platform.This vacuum set-up will be used to test cooling tubes for the ITk-ATLAS update.
Next, one more key finding to report in this annual research outcomes Submission Period:
4) Thermal testing equipment for cooling tubes. A thermal platform set-up for cooling tubes will be designed and assembled to test cooling tubes for the ITk-ATLAS update. Connectors and welding fittings will be also tested using this platform. The thermal platform has been completed and cooling tubes are being tested. Test progress has been published and open access. This thermal set-up is being used to test cooling tubes for the ITk-ATLAS update.
Exploitation Route The testing system is now utilised by research groups from the UK-ATLAS, USA-ATLAS and EU-ATLAS communities. The resulting impact has been in the form of enhanced R&D knowledge for the community and prepared the final R&D to allow the mass production of cooling system components to allow the construction of the ATLAS Upgrade Tracking Detector in 2018.
Sectors Aerospace, Defence and Marine,Energy,Manufacturing, including Industrial Biotechology,Transport

 
Description Non-academic impact resulting from findings of this award is as follows: 1) The testing system is now utilised by research groups from the UK-ATLAS, USA-ATLAS and EU-ATLAS communities of AIDA-2020. 2) The resulting findings have impact on the University been awarded more funding through 'Autonomous aero turbine blade re-manufacturing system' and 'AIDA-2020' grants.
First Year Of Impact 2015
Sector Aerospace, Defence and Marine,Energy,Manufacturing, including Industrial Biotechology,Transport
 
Description AC Welding Evaluations
Amount £5,000 (GBP)
Funding ID 140754-1 
Organisation Science and Technologies Facilities Council (STFC) 
Sector Public
Country United Kingdom
Start 09/2014 
End 03/2015
 
Description ATLAS Phase-II Upgrade
Amount £494,296 (GBP)
Funding ID ST/R002584/1 
Organisation Science and Technologies Facilities Council (STFC) 
Sector Public
Country United Kingdom
Start 03/2018 
End 03/2024
 
Description Pulse Heat Managment Welding System Characterisation
Amount £55,000 (GBP)
Funding ID 140754 
Organisation Engineering and Physical Sciences Research Council (EPSRC) 
Department National EPR Research Facility and Service Home
Sector Academic/University
Country United Kingdom
Start 10/2014 
End 04/2015
 
Title Pressure testing equipment for cooling tubes 
Description A pressure platform set-up has been designed and assembled to start testing cooling tubes for the ITk-ATLAS update. Connectors and welding fittings will be also tested using this platform. 
Type Of Material Improvements to research infrastructure 
Year Produced 2015 
Provided To Others? Yes  
Impact This pressure set-up will be used to test cooling tubes for the ITk-ATLAS update. 
 
Title Vacuum testing equipment for cooling tubes 
Description A vacuum platform set-up has been designed and assembled to start testing cooling tubes for the ITk-ATLAS update. Connectors and welding fittings will be also tested using this platform. 
Type Of Material Improvements to research infrastructure 
Year Produced 2015 
Provided To Others? Yes  
Impact This vacuum set-up will be used to test cooling tubes for the ITk-ATLAS update. 
 
Title Weld Sheet Parameters (WPS) database of cooling tubes 
Description This research database gathers all of the welding parameters necessary to weld cooling tubes with outer diameters (OD) 2.275mm with 3.175mm and walls thickness up to 125 micrometres. 
Type Of Material Database/Collection of data 
Year Produced 2015 
Provided To Others? Yes  
Impact - This database is use to plan the development of the next LHC-ATLAS Upgrade in 2022. 
URL https://www.hep.shef.ac.uk/research/atlas/servicesEngineering/
 
Description Cooling System LHC-ATLAS Upgrade 
Organisation Atlas UK
Country United Kingdom 
Sector Private 
PI Contribution - Research and Development on welding 2.5mm and 6mm OD Ti Tubes - Access to WPS Database
Collaborator Contribution - Partnership to obtain future funding
Impact - WPS Database of miniature Ti and SS tubes - Welding next to Electronics
Start Year 2011
 
Description ATLAS Upgrade Week - Presentation 
Form Of Engagement Activity A formal working group, expert panel or dialogue
Part Of Official Scheme? No
Geographic Reach International
Primary Audience Professional Practitioners
Results and Impact Talk sparked questions and discussion afterwards.

Decisions were made on the research approach.
Year(s) Of Engagement Activity 2012,2013,2014,2015