LBNF/DUNE PIP-II Cryomodules

Lead Research Organisation: Science and Technology Facilities Council
Department Name: ASTEC (Daresbury)

Abstract

In September 2017, the UK announced a £65m collaborative investment as part of a long history of UK research collaboration with the US, which is the first major project of the wider UK-US Science and Technology agreement. UK Universities and Science Minister Jo Johnson signed the agreement with the US Energy Department to invest the sum in the Long-Baseline Neutrino Facility (LBNF) and the Deep Underground Neutrino Experiment (DUNE). DUNE will study the properties of neutrinos, which could help explain more about how the universe works and why matter exists at all. This investment is a significant step which will secure future access for UK scientists to the international DUNE experiment. Investing in the next generation of detectors, like DUNE, helps the UK to maintain its world-leading position in science research and continue to develop skills in new cutting-edge technologies. STFC will manage the UK's investment in the international facility, giving UK scientists and engineers the chance to take a leading role in the management and development of the DUNE far detector, the LBNF beam line and associated PIP-II accelerator technologies, thereby strengthening the UK's strategic partnership with FNAL in the USA. The UK's delivery of critical SRF accelerator systems for PIP-II will significantly enhance the world class skills already developed over many years in the field of SRF technology at Daresbury Laboratory, providing advanced preparation and testing infrastructure which can enable even larger scale and more complex technical system delivery for future national and international priority programmes. Such a UK delivery will also significantly escalate STFC's international leadership and prominence in this highly specialised field of expertise.

As part of the UK's In Kind Contribution (IKC) to the Deep Underground Neutrino Experiment, STFC will provide superconducting RF (SRF) cavities and assembled cryomodules for the new PIP-II SRF Linac at Fermilab, building on experience gained from the ESS high-beta cavity programme and the HL-LHC prototype cryomodule assembly which are both funded by the UK to conclude at Daresbury Laboratory in FY20/21. The scope of the expected delivery to FNAL will be to enhance UK industry fabrication capability for SRF accelerating structures, procurement of high purity niobium sheets and HB650 cavity fabrication to FNAL specifications and to validate the performance of these structures using the existing SRF testing infrastructure available at Daresbury Laboratory. Once testing has confirmed performance compliance, the cavities will be assembled and integrated into cryomodules using new assembly infrastructure to be provisioned, which will accommodate each 10m-long cryogenic vessel. Assembly of three HB650 cryomodules, each comprising six 650MHz high beta cavities will be prepared, which will then be shipped to FNAL for high power testing, prior to installation on the PIP-II accelerator.

Planned Impact

The UK's leadership within the global DUNE/LBNF research project in the US will provide a broad array of impacts for a wide range of stakeholders, both during and post-project. These include:

[UK Research and Innovation (UKRI), and the UK academic base]
- Take a major stake and leadership role in the DUNE detector construction and secure access to the best physics for future UK exploitation;
- Significantly advance our understanding of the origin and structure of the universe, including study of the behaviour of neutrino particles and their antimatter counterparts, antineutrinos;
- Play a leading role in the LBNF beam line and associated PIP-II accelerator development at FNAL to exploit and build on the UK's world-leading expertise;
- Support research excellence through investment in the next generation of detectors - DUNE/LBNF is the new flagship global particle physics project;
- Nurture scientific talent: strong UK participation will provide unique and exciting training opportunities for PhD students in the UK, including application of cutting-edge deep learning and machine learning techniques.

[UK Government]
- Secure a strong economic return on the UK's capital investment;
- Enable the science base and industry to build core capability and capacity in key technologies;
- De-risk future capital expenditure in large-scale national research infrastructure through broadened UK fabrication base and enhanced expertise. Will give more freedom in future facility design choices, ensuring best use of UK research budget;
- Build a strong strategic UK-US partnership in science and innovation and help secure the UK's international reputation as partner of choice.

[UK industry]
- Accessible from publish access route. Accelerate product development. Procurement of advanced solutions. Driver for technological innovation. Benefit from lean production and industry best practise;
- Invest in knowledge exchange and innovation: key detector components will be manufactured in UK industry, leveraging the existing connections with industry from the ATLAS and experiments at CERN and SKA;
- Potential to access high value SRF manufacturing opportunities for the global research facility market, and to transfer technology to societal applications in healthcare, security and hand-held devices.

[General public}
- Stimulate public interest in fundamental physics, and help answer some of the big questions significantly advance our understanding of the origin and structure of the universe. This could provide insight as to why we live in a matter-dominated universe and inform the debate on why the universe survived the Big Bang;
- Develop cutting-edge skills in science and engineering and help inspire future uptake of STEM subjects in schools and universities;
- Increased global competiveness of UK industry, providing increased employment opportunities and apprenticeships;
- Transfer knowledge and technology advances to application areas in healthcare, security and semiconductor devices, for example, with significant societal impact potential in the longer term.

[STFC National Laboratories]
- Invest in the UK's scientific infrastructure - building manufacturing capacity and enhancing the existing skill base at the STFC Rutherford Appleton and Daresbury laboratories.

The mechanisms for optimising the economic and societal impacts generated by the PIP-II project are further detailed in the attached Pathways to Impact document.
 
Description SRFcavity manufacturing partnership with The Welding Institute (Cambridge) 
Organisation TWI The Welding Institue
Country United Kingdom 
Sector Private 
PI Contribution To deliver the complete scope of assembled and qualified SRF cryomodules to FNAL for the PIP-II accelerator, close partnership is formulated across STFC's ASTeC and TD Departments, FNAL PIP-II Management and Technical Divisions and UK industry partners. The proposed industry engagement model is driven by the challenging delivery timescales, the high reputational risk to STFC, as well as the very high cost of the niobium raw material which limits the ability for trial fabrication and verification, thereby favouring partners with a proven fabrication track record. The identified UK industrial consortium is led by The Welding Institute, with NAMRC and Shakespeare Engineering Ltd contributing as recognised leading organisations in their respective fabrication fields in the UK. STFC has supported TWI (and the UK industry consortium) to manufacture its first SRF cavity demonstrator. STFC's work has involved ensuring that all of the cavity subcomponents are appropriately verified in order to confirm that final stage electron beam welding can take place. In addition, once the cavity is manufactured, STFC will perform the frequency tuning of the 2-cell structure, to then be ready for final stage processing and test at FNAL in the USA.
Collaborator Contribution TWI is leading the SRF cavity manufacturing programme, capitalising on their extensive experience in EBW and close links with EBW machine builders, with appropriate project management oversight by STFC to deliver consistency across the programme. TWI will sub-contract additional specialist input from NAMRC and Shakespeare Engineering to further minimise risks to successful delivery. SRF cavity fabrication presents unique challenges in machining, welding and processing which currently severely limit the number of viable vendors. These challenges also provide opportunities for the UK to position itself at the forefront of SRF fabrication for scientific research and secure partnerships and infrastructure capable of addressing a much broader range of applications across high value market sectors in direct support of UK businesses. TWI (and its UK industry consortium) have now manufactured the first ever SRF cavity to have been made in its entirety in the UK, with NAMRC providing expert contribution for the Electron Beam Welding (EBW) tooling and fixtures, Shakespeare Engineering pressing the machining the Nb sheet components and STFC validating those components for final stage EBW by TWI. Each of these processes have now been conducted and the demonstrator cavity is currently at STFC undergoing frequency tuning, before shipments to FNAL in the USA.
Impact Project initiated in April 2019, no active results yet generated for this 6-year project Updated achievements to date: Dec 2020 - New Electron Beam Welder commissioned at TWI to be focussed on development of EBW processes for high purity NB material. Dec 2020 - NAMRC (sub-contracted partner to TWI), completed all SRF cavity EBW tooling and fixtures to be able to perform for SRF cavity manufacture. Jan/Feb 2021 - First EBW trials completed for various Nb sheets, ensuring uniformity and effective quality of EBW Jun 2021 - Shakespeare Engineering successfully press first cavity half-cells in copper to verify die dimensional conformance. Jul 2022 - TWI complete 2-cell cavity demonstrator EBW and issue to STFC for final stage tuning before shipment to FNAL.
Start Year 2019
 
Description A press release for new EBW commissioned at TWI, Cambridge 
Form Of Engagement Activity A press release, press conference or response to a media enquiry/interview
Part Of Official Scheme? No
Geographic Reach International
Primary Audience Professional Practitioners
Results and Impact Purpose of this announcement was to highlight that the UK is building capability with UK industry to be able to fabricate for the very first time, superconducting accelerating structures in partnership with STFC Daresbury Laboratory.
Year(s) Of Engagement Activity 2019
URL https://www.sst-ebeam.com/en/sst-references/twi-cambridge.html
 
Description First transportation test for PIP-II cryomodules 
Form Of Engagement Activity A press release, press conference or response to a media enquiry/interview
Part Of Official Scheme? No
Geographic Reach International
Primary Audience Media (as a channel to the public)
Results and Impact STFC has designed a transportation frame which will protect the fragile sub-system components of a fully integrated superconducting cryomodule. This first test will be conducted using a 'dummy-cryomodule' which can represent the expected impacted shock loads that an actual cryomodule will experience being transported from the UK to the USA by air. This press release shows the current state of preparations and defines the expectations for successful verification of all transportation processes and procedures.
Year(s) Of Engagement Activity 2022
URL https://phys.org/news/2022-07-pip-ii-ready-action-fermilab.html
 
Description Invited presentation at the Cockcroft Institute Director's Forum meeting, July 2019, Daresbury Laboratory 
Form Of Engagement Activity A talk or presentation
Part Of Official Scheme? No
Geographic Reach Local
Primary Audience Other audiences
Results and Impact Invited to give a presentation on Superconducting RF developments undertaken at Daresbury Laboratory, a key element of which being the current engagement with the USA and STFC's delivery of superconducting cryomodules for the PIP-II accelerator at Fermilab. The audience was a broad mixture of specialist expertise from senior professor to apprentice technician levels. Many in the audience were not immediately aware of our £25m-scale activity being undertaken and the Cockcroft Institute Director in particular was keen to investigate opportunities for University Phd and PDRA placements to support the activity delivery out to 2025/26.
Year(s) Of Engagement Activity 2019
 
Description New accelerator project completes successful transatlantic transportation test 
Form Of Engagement Activity A press release, press conference or response to a media enquiry/interview
Part Of Official Scheme? No
Geographic Reach International
Primary Audience Media (as a channel to the public)
Results and Impact The Proton Improvement Plan II, or PIP-II, project reached a milestone in October when it successfully performed a transportation test of a "dummy load" between the U.S. Department of Energy's Fermi National Accelerator Laboratory outside of Chicago and Daresbury Laboratory in England, outside of Liverpool. The test validated the system researchers will use to ship the delicate cryomodules that will make up a large part of a new linear proton accelerator at Fermilab. The new machine will power the production of neutrinos for the Deep Underground Neutrino Experiment.
Year(s) Of Engagement Activity 2022,2023
URL https://news.fnal.gov/2022/12/new-accelerator-project-completes-successful-transatlantic-transportat...
 
Description PIP-II Ground-breaking Ceremony at Fermilab, March 2019 
Form Of Engagement Activity A press release, press conference or response to a media enquiry/interview
Part Of Official Scheme? No
Geographic Reach International
Primary Audience Public/other audiences
Results and Impact On March 15, Fermilab broke ground on PIP-II, a major new accelerator project at Fermilab. Dignitaries from the United States and international partners celebrated the start of the new project at the groundbreaking ceremony. The PIP-II accelerator will power the long-term future of the laboratory's research program, including the international Deep Underground Neutrino Experiment and a suite of on-site experiments.
Year(s) Of Engagement Activity 2019
URL https://stfc.ukri.org/news-events-and-publications/whats-happening/daresbury-supports-the-us-proton-...
 
Description PIP-II project achieves Critical Decision 2 
Form Of Engagement Activity A press release, press conference or response to a media enquiry/interview
Part Of Official Scheme? No
Geographic Reach International
Primary Audience Media (as a channel to the public)
Results and Impact Fermilab announces successful approval of CD-2 for the PIP-II project by the US-DoE.
Year(s) Of Engagement Activity 2020
URL https://news.fnal.gov/2020/12/major-upgrade-to-fermilab-accelerator-complex-gets-green-light/
 
Description PIP-II project agreement formally signed between the US and UK 
Form Of Engagement Activity A press release, press conference or response to a media enquiry/interview
Part Of Official Scheme? No
Geographic Reach International
Primary Audience Media (as a channel to the public)
Results and Impact Formal contract signing ceremony between the FNAL Director (Nigel Lockyer) and STFC Chief Executive (Mark Thompson) for the Project Planning Documents for the UK's delivery of 3 superconducting cryomodules for the PIP-II accelerator.
Year(s) Of Engagement Activity 2021
URL https://www.ukri.org/news/uk-plays-vital-role-in-creating-worlds-most-powerful-neutrino-beam/