Applicability of advanced digital image correlation techniques in integrity assessment codes of safety sensitive industries.

Lead Research Organisation: University of Bristol
Department Name: Mechanical Engineering

Abstract

The aim of the project is to support the development of the R6 assessment procedure by improving the understanding of two failure mechanisms of thin shell components. These mechanisms are fracture and plastic collapse. It will add to knowledge of limits and conditions for the occurrence of fast fracture. To decide the conditions for testing, for example loading, Finite Element Analysis (FEA) will be used. This will ensure that the relevant region between stable and unstable fracture is investigated. The JR curve of the material will be generated along with a tabulation of stress-strain data. The data will establish relevance for the project to the nuclear industry. After this initial stage samples will be prepared with thickness between 0.5-1 mm. The relevant loading conditions for this type of material is a cylinder under pressure. This will be simulated at the University of Bristol using the biaxial testing rig that has been constructed. Defects to represent corrosion and puncturing can be introduced. The method of creating the defect in the sample is still being considered and could be extended to study a weld as well as the material itself. Digital Image Correlation (DIC) can be used to find surface stress field and output a value of K, the stress intensity factor. The method developed in part at the University of Bristol is novel, it involves autonomously measuring the displacement field using DIC and identifies cracks which have occurred. A Finite Element (FE) mesh is then automatically generated for the area in close proximity to the crack. The technique known as phase congruency is used to automatically segment the crack to give an intrinsic resolution less than a pixel. A number of tests will be performed under different conditions including a range of pressures and material properties. This will enable understanding of methods of failure, for example plastic collapse, fast fracture and mixed mode failure. The R6 assessment method that will be used at the start of the project, to perform an assessment for the thin shell samples, will develop skills and understanding of this assessment method as well as being a useful part of the project.

Publications

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Studentship Projects

Project Reference Relationship Related To Start End Student Name
EP/R511857/1 01/10/2017 31/12/2022
2145801 Studentship EP/R511857/1 01/11/2017 30/04/2022 Simon Tonge
 
Description Attendance at Conference ICMFF12 
Form Of Engagement Activity A talk or presentation
Part Of Official Scheme? No
Geographic Reach International
Primary Audience Professional Practitioners
Results and Impact Attendance and Oral Presentation at ICMFF 12 academic conference in Bordeaux, France. July 2020.
Year(s) Of Engagement Activity 2019
 
Description Presentation at Conference 'Advances in Experimental Mechanics' 
Form Of Engagement Activity A talk or presentation
Part Of Official Scheme? No
Geographic Reach International
Primary Audience Professional Practitioners
Results and Impact Presentation during conference session and questions.
Year(s) Of Engagement Activity 2018
 
Description Presentation at Conference 'Advances in Experimental Mechanics' 
Form Of Engagement Activity A talk or presentation
Part Of Official Scheme? No
Geographic Reach International
Primary Audience Industry/Business
Results and Impact Conference presentation and questions.
Year(s) Of Engagement Activity 2019