The use of nano fillers to improve compatibility and/or the thermo-mechanical properties of polyolefin blends

Lead Research Organisation: University of Edinburgh
Department Name: Sch of Engineering

Abstract

To investigate whether the use of nanofillers, clay and carbon black, can improve the compatibility, thermo-
mechanical performance and market value of the blends acrylonitrile butadiene styrene/ polystyrene (ABS/PS) and polypropylene/ polyethylene (PP/PE). In a wider context, my project aims to aid plastic recycling and circular economy where one of the biggest problem is the poor value and performance of mixed polyolefins. Different ratios of the blends of interest will be investigated and manufactured by a lab scale twin screw extruder and compounder. Experimental techniques to investigate mechanical properties will be by DMA, DSC and tensile testing. In addition, the morphology will be investigated by SEM and AFM.

Planned Impact

SOFI CDT impact is driven by:

1. PEOPLE. The SOFI CDT will have a significant economic and (responsible) societal impact, the greatest of which, will be the students themselves, who will graduate having benefited from a broad and deep scientific education as well as an innovative and enterprise-focussed training program. The training programme is built directly on the UK-wide industrial gap analysis and co-developed by industrial partners. As such it inherently captures the training elements required by the industrial SOFI sector. The network of partnerships will facilitate impact through their engagement in the extensive training programme and through the co-supervision of PhD projects. Cohort training in Responsible Innovation will be embedded from the outset, ensuring students carry a responsible and forward-thinking attitude to research and innovation throughout their careers. The students trained in this programme will learn the skill sets required of the next generation of enterprise leaders in UK plc and pass this to future employers.

2. PROJECTS. The PhD research projects themselves are impact pathways. Whether at the "Industrial Doctorate" end of the spectrum or focussed on fundamental science, all projects have an industrial co-supervisor. Industrial support for every project maximises the possibility of economic impact and the production of IP. Additional opportunities for impact arises from the connectivity and critical mass of the CDT - typically a company may be involved in chains of projects ("serial PhDs" in the main proposal) building from fundamental to applied, overlapping and running throughout the lifetime of the CDT. A key aspect of societal impact is public understanding of science and in addition to reporting project results via the SOFI website, newsletter, partnership meetings and annual CDT conference, students will have be trained in audience-targeted communication and will take part in extensive public communication and outreach activities to publicise their research. The CDT will also drive research impact by carrying our research into the barriers to impact. A research theme with PhD projects jointly supervised by Durham Business School and industrial partners will explore barriers to innovation and commercialisation of SOFI sector research.

3. PARTNERSHIPS. Pathways to impact involve collaborative research with industrial beneficaries large (multinational) and small (SMEs) alike. Managing and nuturing partnerships to maximise impact is a key function of CDT management and our Industrial Advisory Board will advise on potential research impact. Engagement with (in some cases competing) multinationals builds on long expertise and requires sensitive management of IP and confidentiality. Engagement with SMEs often presents different challenges and a detailed strategy to maximise CDT engagement with the SME community has been described in the case for support. SME representation (Ryan, Epigem) on our International Advisory Board will ensure SME engagement and impact remains a core CDT objective.

4. PLATFORMS. The CDT itself constitutes a platform greater than the sum of its parts. The industrial consortium has requested that in addition to other roles they form an "industrial club" along the lines of that run by the UK Polymer IRC. The impact potential of a CDT based industrial club arises from: (i) the opportunity to connect to academics whose expertise fits urgent as well as long-term research needs, (ii) the opportunity to exchange generic best practice in research and innovation and (iii) a forum to catalyse new industry-industry partnerships.

5. PRODUCTS. It is patently true that fundamental areas of science are identified by partner companies, driven by the knowledge that markets emerge once technological challenges have been overcome. It is an expectation that discoveries in fundamental science made within the CDT will drive new product markets and SOFI-sector spin outs.

Publications

10 25 50
 
Description So far through manufacturing blends of polyolefins, polyethylene (HDPE) and polypropylene (PP), through injection moulding compared to the industrial standard the compression moulding the following has been found:
1. HDPE gave unexpected tensile behaviour in yield strength (an increase of 75%) , elongation at yield and elongation at break (a decrease of 97%) compared to HDPE
prepared by compression moulding. However, typical behaviour was seen by compression moulding.
2. Virgin and recycled PP:HDPE blends by injection moulding gave higher values of mechanical properties compared to compression moulding.
3. Injected moulded recycled blends gave a significant increase in elongation at break compared to compression moulded recycled blends.
4. Melting and crystallization behaviour shows that both the virgin and recycled PP: HPDE blends are incompatible. Blending has no effect on the melting temperature of PP or
HPDE.
5. Phase separation is observed at the micrometre scale as revealed by atomic force microscopy. The phase separation morphology has been found to depend on the
composition of the virgin PP: HDPE blends.
Exploitation Route To be able to reduce the amount of polyolefins being discarded as waste due to poor mechanical properties which could aid our environmental plastic crisis and improve plastic circular economy.
To consider injection moulding recycled PP/PE blends for improved properties compared to the industrial method of compression moulded. But also to discover the range of melt flow rates in which injection moulded blends properties are greater than compression moulded.
Sectors Environment,Manufacturing, including Industrial Biotechology

 
Description University of Napier 
Organisation Edinburgh Napier University
Country United Kingdom 
Sector Academic/University 
PI Contribution N/A
Collaborator Contribution Dr Colin Hindle provides his input and expertise about plastic manufacturing. Also provides access to the University of Edinburgh Engineering lab where I manufacture my polymeric blends.
Impact Determined a method and manufactured virgin and recycled PP/PE blends by injection moulding and compression moulding.
Start Year 2018