Real-time finite element method for interactive design

Lead Research Organisation: University of Manchester
Department Name: Mechanical Aerospace and Civil Eng

Abstract

The typical engineering design process is iterative and involves evaluating a set of "What if?" scenarios. For
any component or assembly, this may involve making small changes to the geometry, selecting different
materials, evaluating different types of fastenings or testing the response of the design to a range of
boundary conditions. Furthermore, in safety critical applications, the design process may look beyond the
newly manufactured component and predict safe working life, taking into account the effect of the
accumulation of defects over time. Each individual scenario may be evaluated using a single finite
element analysis. Using standard tools, the finite element solution process for each analysis usually
restarts with a new set of equations. If one could design a novel numerical method to reuse the results
of each previous analysis to speed up the solution of each subsequent analysis, we should be able to
accelerate the process so that we can interactively modify and evaluate the design in real-time. This
concept is called reanalysis and only a few researchers have looked into the topic. In this project,
the starting point will be to investigate whether a common set of solution techniques, Krylov subspace
solvers, can be adapted for reanalysis using machine learning techniques. The project will evaluate the new
interactive reanalysis tool for the design of the plasma facing wall of a fusion reactor and/or similarly complex
fusion reactor design challenges.

Planned Impact

Identifying a sustainable energy supply is one of the biggest challenges facing humanity. Fusion energy has great potential to make a major contribution to the baseload supply - it produces no greenhouse gases, has abundant fuel and limited waste. Furthermore, the UK is amongst the world leaders in the endeavour to commercialise fusion, with a rapidly growing fusion technology and physics programme undertaken at UKAEA within the Culham Centre for Fusion Energy (CCFE). With the construction of ITER - the 15Bn Euro international fusion energy research facility - expected to be completed in the middle of the 2020's, we are taking a huge step towards fusion power. ITER is designed to address all the science and many of the technology issues required to inform the design of the first demonstration reactors, called DEMO. It is also providing a vehicle to upskill industry through the multi-million pound high-tech contracts it places, including in the UK.
ITER embodies the magnetic confinement approach to fusion (MCF). An alternative approach is inertial fusion energy (IFE), where small pellets of fuel are compressed and heated to fusion conditions by an intense driver, typically high-power lasers. While ignition was anticipated on the world's most advanced laser fusion facility, NIF (US), it did not happen; the research effort is now focused on understanding why not and the consequences for IFE, as well as alternative IFE schemes to that employed on NIF.

Our CDT is designed to ensure that the UK is well positioned to exploit ITER and next generation laser facilities to maximise their benefit to the UK and indeed international fusion effort. There are a number of beneficiaries to our training programme: (1) CCFE and the national fusion programme will benefit by employing our trained students who will be well- equipped to play leading roles in the international exploitation of ITER and DEMO design; (2) industry will be able to recruit our students, providing companies with fusion experience as part of the evolution necessary to prepare to build the first demonstration power plants; (3) Government will benefit from a cadre of fusion experts to advise on its role in the international fusion programme, as well as to deliver that programme; (4) the UK requires laser plasma physicists to understand why NIF has not achieved ignition and identify a pathway to inertial fusion energy.

As well as these core fusion impacts, there are impacts in related disciplines. (1) Some of our students will be trained in low temperature plasmas, which also have technological applications in a wide range of sectors including advanced manufacturing and spacecraft/satellite propulsion; (2) our training in materials science has close synergies with the advances in the fission programme and so has impacts there; (3) AWE require expertise in materials science and high energy density plasma physics as part of the national security and non-proliferation strategy; (4) the students we train in socio-economic aspects of fusion will be in a position to help guide policy across a range of areas that fusion science and technology touches; (5) those students involved in inertial fusion will be equipped to advance basic science understanding across a range of applications involving extreme states of matter, such as laboratory astrophysics and equations of state at extreme pressures, positioning the UK to win time on the emerging next generation of international laser facilities; (6) our training in advanced instrumentation and control impacts many sectors in industry as well as academia (eg astrophysics); (7) finally, high performance computing underpins much of our plasma and materials science, and our students' skills in advanced software are valued by many companies in sectors such as nuclear, fluid dynamics and finance.

Publications

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Studentship Projects

Project Reference Relationship Related To Start End Student Name
EP/S022430/1 01/10/2020 31/03/2028
2795756 Studentship EP/S022430/1 01/10/2022 30/09/2026 William Smith