Development of a smart bioreactor for mammalian adherent cell expansion for application to cell therapy

Lead Research Organisation: University of Oxford
Department Name: Engineering Science

Abstract

Cell therapy, particularly stem cell therapy, shows great promise for curing many diseases and repairing defective tissues in the human body. The problem currently is the difficulty in acquiring sufficient numbers of cells directly from a patient or donor. There is an urgent need to find a way to produce large quantities of high quality cells for cell therapy. The proposed research project will develop a smart bioreactor based on thermoresponsive polymer coated beads for culturing and expanding (increasing in cell number) adherent cells (as most cells, except blood cells, need to attach onto a surface to grow). The temperature sensitive polymer, poly(N-isopropylacrylamide) (PNIPAAm), has been found to be able to support cell adhesion and growth at 37 degree C, but when the temperature drops below 32 degree C, the cells will detach from the polymer and can thus be collected easily. This has distinctive advantages over the conventional cell culture methods in which adherent cells are harvested by destroying the proteins responsible for cell adhesion through the action of an enzyme such as trypsin. However, this enzyme also damages other crucial proteins on cell surfaces, which can affect cell growth and function. Work has been done to graft PNIPAAm to flat surfaces successfully and cells were able to grow into a thin sheet which was used to repair heart tissue defects in the human body.This project will look at how to graft PNIPAAm onto the surfaces of different types of small beads for cell culture. PNIPAAm grafted beads have already been used in chromatography for separating biological compounds, but very limited research has been done on using them for culturing human cells. Culturing adherent cells on small beads is routinely done both in research laboratories and in industry to expand cells, but the enzymatic treatment is needed to harvest cells at the end of cell culture.The thermosensitive beads to be developed in this project will enable separation of cells from beads without the damaging enzymatic treatment. In the project, different types of beads will be grafted with PNIPAAm and tested to see whether: (1) they have any toxic effects on cells, (2) they support cell growth on them, (3) cells can detach from the beads when the temperature drops below 32 degree C, and (4) cells still retain their function after being cultured on the beads. Also, a purpose-designed and fabricated bioreactor, a vessel to accommodate cells and beads and supply necessary nutrients and oxygen to the cells will be developed. This so-named smart bioreactor will be used to generate high quality cells suitable for cell therapy.

Planned Impact

Cell therapy, particularly stem cell therapy, is a promising concept for treating conditions such as Parkinson's disease, diabetes, coronary artery disease and spinal cord injury. The UK is in a leading position in stem cell science, but engineering development is urgently needed to tackle the bottlenecks in translating the basic science into products to benefit society. The proposed project has as its main objective the development of a method to supply sufficient numbers of high quality cells for clinical use. The outcome of the project will benefit those patients who cannot have cell therapy at the moment due to the non-availability of sufficient numbers of cells. A cost-effective engineering solution to the current problem will also enable the NHS to treat more patients with cell therapy, thus delivering better care to the population. We have various links with clinical collaborators at Oxford who are working on this type of therapy. Also, since the smart bioreactor proposed here builds on existing industrial knowledge and expertise, the further product development can be relatively easily taken on by industry. We anticipate a niche business in supplying therapeutic cells to order, for particular clinical applications. Our links with industry and venture capital (e.g. Technikos) will help to promote this. The applicant will be actively involved in public engagement and outreach activities to promote biomedical engineering, in particular stem cell research and related technologies. The main efforts will be devoted to getting more young people interested in Science and Technology.

Publications

10 25 50
publication icon
Davies BM (2017) Identifying the optimum source of mesenchymal stem cells for use in knee surgery. in Journal of orthopaedic research : official publication of the Orthopaedic Research Society

publication icon
Drioli, Enrico (University Of Calabria, Institute Of Membrane Technology, Rende (CS), Italy); Giorno, Lidietta (University Of Calabria, Institute Of Membrane Technology, Rende (CS), Italy University Of Calabria, Rende, Italy University Of Calabria, Rende, Italy University Of Calabria, Rende, Italy University Of Calabria, Rende, Italy) (2011) Comprehensive Membrane Science and Engineering

publication icon
Mouthuy PA (2016) Layering PLGA-based electrospun membranes and cell sheets for engineering cartilage-bone transition. in Journal of tissue engineering and regenerative medicine

publication icon
Mouthuy PA (2015) Performances of a portable electrospinning apparatus. in Biotechnology letters

publication icon
Sambu S (2011) Predicting the survival rate of mouse embryonic stem cells cryopreserved in alginate beads. in Proceedings of the Institution of Mechanical Engineers. Part H, Journal of engineering in medicine

 
Description Cell therapy, particularly stem cell therapy, shows great promise for curing many diseases and repairing defective tissues in the human body. The problem currently is the difficulty in acquiring sufficient numbers of cells directly from a patient or donor. There is an urgent need to find a way to produce large quantities of high quality cells for cell therapy. The proposed research project aimed to develop a smart bioreactor based on thermoresponsive polymer coated beads for culturing and expanding (increasing in cell number) adherent cells (as most cells, except blood cells, need to attach onto a surface to grow).

The temperature sensitive polymer, poly(N-isopropylacrylamide) (PNIPAAm), has been found to be able to support cell adhesion and growth at 37ºC, but when the temperature drops below 32ºC, the cells will detach from the polymer and can thus be collected easily. This has distinctive advantages over the conventional cell culture methods in which adherent cells are harvested by destroying the proteins responsible for cell adhesion through the action of an enzyme such as trypsin. However, this enzyme also damages other crucial proteins on cell surfaces, which can affect cell growth and function. Work has been done to graft PNIPAAm to flat surfaces successfully and cells were able to grow into a thin sheet which was used to repair heart tissue defects in the human body.

During the project, PNIPAAm was successfully grafted onto surfaces of different types of microbeads, including Sephadex G-50, Cytodex 1 and polystyrene beads. The grafting was confirmed by beads characterisation done through FTIR, SEM and combustion analysis. Different ways of grafting were developed for different beads materials and the process was optimised so that adequate amount of polymers were grafted for optimum cell adhesion and release. Different types of cells were cultured with the beads to assess cytotoxicity, cell migration, culture under perfusion and etc. A bioreactor for cell culture based on a fluidised-bed using these thermoresponsive microbeads was developed and its hydrodynamic and fluidisation characteristics were investigated.
Exploitation Route The developed ways to modify microcarriers so that cells cultured on them can be removed without enzyme treatment can be used in cell therapy to provide better quality cells after ex vivo expansion. Also the bioreactor designed can be used to reduce the cost of autologous cell therapy.
Sectors Healthcare,Pharmaceuticals and Medical Biotechnology

 
Description The findings of the project has led to further industrial funding including £9M from CRMI to establish a Regeneerative Medicine Technology Centre in Oxford.
First Year Of Impact 2013
Sector Healthcare,Manufacturing, including Industrial Biotechology,Pharmaceuticals and Medical Biotechnology
Impact Types Societal,Economic

 
Description BBSRC LOLA grant
Amount £2,802,660 (GBP)
Funding ID BB/H008608/1 
Organisation Biotechnology and Biological Sciences Research Council (BBSRC) 
Sector Public
Country United Kingdom
Start 08/2010 
End 09/2015
 
Description CRMI Technology Centre for Regenerative Medicine
Amount £7,500,000 (GBP)
Organisation China Regenerative Medicine International 
Sector Academic/University
Country Hong Kong
Start 02/2015 
End 01/2020
 
Description CrackIt Challenge 12: Untangle
Amount £11,963 (GBP)
Organisation National Centre for the Replacement, Refinement and Reduction of Animals in Research (NC3Rs) 
Sector Public
Country United Kingdom
Start 12/2013 
End 05/2014
 
Description Enabling technologies for stem cell therapy and tissue engineering
Amount £1,500,000 (GBP)
Organisation China Bio-Med Regeneration Technology 
Sector Private
Country China
Start 11/2013 
End 11/2018
 
Description Novel bioreactor for stem cell culture
Amount £64,374 (GBP)
Organisation University of Oxford 
Sector Academic/University
Country United Kingdom
Start 11/2014 
End 10/2016
 
Description Collaboration with Prof Mark Moloney 
Organisation University of Oxford
Country United Kingdom 
Sector Academic/University 
PI Contribution 1. Designed and fabricated different prototypes of bioreactors for culturing adhesive cells on thermoresponsive microbeads. 2. Analysed fluid dynamics within the bioreactors to optimise the bioreactor design. 3. Carried out cell culture experiments to validate the bioreactor design and operating protocols. 4. Written up publications.
Collaborator Contribution Prof Mark Moloney in Chemistry Department co-supervised a DPhil student to develop new methods in grafting PNIPAAm onto polystyrene microbeads. He, as a chemist, allowed access of the student to his well-equipped chemical synthesis and characterisation laboratory and provided expert advice on polymer synthesis, grafting and characterisation.
Impact 1. Prof Moloney and Prof Ye received £24,000 funding from EPSRC "Bridging the Gaps" 2012-13 to facilitate international collaboration on nanocarbon-derived biomaterials application. 2. A review paper on Thermoresponsive microcarriers has been submitted to Macromolecules and it is under review.
Start Year 2010
 
Description Collaboration with Prof Stephen Rimmer 
Organisation University of Sheffield
Country United Kingdom 
Sector Academic/University 
PI Contribution As engineers, we designed the bioreactor for culturing adhesive cells on thermosresponsive microbeads and planned different synthesis approach to obtain thermoresponsive microbeads. Cell culture experiments were carried out to validate the microbeads.
Collaborator Contribution Prof Stephen Rimmer in University of Sheffield has allowed access of my DPhil student to his specialised polymer synthesis and characterisation laboratory. He also has extensive experience in PNIPAAm and its co-polymers as cell culture substrates and has provided critical expert opinion in synthesizing method and characterisation.
Impact 1. A joint review paper on thermoresponsive microcarriers was submitted to Macromolecules and is under review.
Start Year 2010