From Nanowires to Printed Electronics

Lead Research Organisation: University of Surrey
Department Name: ATI Electronics

Abstract

Nanotechnology is a multidisciplinary field that has many potential applications. In time more and more nanotechnological applications are emerging. We are familiar with sun-block creams based around oxide nanoparticles, self cleaning windows with unique surface coatings that break down dirt and more powerful tennis racquet frames containing carbon nanotubes. Computer chips now host insulating layers that are only few atoms thick. Yet, the full potential on nanotechnology is still far from being achieved. Indeed, there is a huge scope for nanoscience to enter our lives. Flexible electronics is one of the areas where it can be realised. So far in the first generation of flexible displays, the switching of the pixels is performed by plastic or organic semiconductor transistors. Due to their intrinsic plasticity, these semiconductors are favoured over traditional rigid single crystal silicon technology. Despite significant effort in organic electronic research, plastic transistors are slow and struggle to perform in circuits and also in current - driven applications.One of the ways to overcome this problem is to use solution processable inorganic semiconducting nanowires formulated into functional inks. These inks could be deposited by simple solution-coating methods onto flexible plastic substrates to produce semiconducting layers for electronic devices. The main goal of the proposed project is to demonstrate feasibility of printable high performance flexible electronic devices, such as field-effect transistors and simple circuit demonstrators. Successful demonstration of these printable devices is expected to make a breakthrough in novel electronic applications including high resolution flexible displays, RFIDs, integrated display drivers, chemical and biological sensors, nano-scale photodetectors, printable lasers and solar cells. In medical applications, ordered arrays of nanowires can be integrated into pace makers to generate electricity from muscle movements and thus eliminate the need for replaceable batteries. The printing approach will open up possibilities for fast prototyping of custom-made circuits that could be directly ink-jet-printed from a computer design layout onto lightweight and flexible substrates.There are endless possibilities for the research in printable nanomaterials and devices, extending to the areas of environment monitoring, health care and energy generation.

Planned Impact

The printed electronics field is addressing novel approaches in making consumer electronics and also applications that are just emerging. The main driving force behind printed electronics is the ability to fabricate electronic devices by additive printing processes that are substantially more economical and efficient compared to standard fabrication techniques. Industrial involvement is growing very rapidly in this area and the number of manufacturers for printed and potentially printed electronics in expected to reach 100,000 by 2020 [1]. Currently, over 10,000 organisations are interested in the field world-wide, out of which 1500 are involved in serious business activities. Europe hosts more than one third of these organisations (550)[1]. UK has been at the forefront of research, including novel organic semiconductors and devices, nanomaterials, and printing technologies including ink-jet printing, and currently hosts industry with interests including materials supply, printing machine manufacturers, flexible substrate development, technology development and device producers. The commercial private sector is going to benefit from the proposed research in both short and long terms. Our collaborators include manufacturers of materials, substrates and printing equipment. We have already established relations and put a number of agreements in place with these companies. Development of high performance nanowire materials and processes, including printable nanowire field-effect transistors at Surrey, will allow for appropriate intellectual property protection and efficient technology transfer to companies, which have the capability of industrial scale-up, process development and product marketing. Moreover, due to close links with industry at Surrey, a demonstration of commercialisation opportunities can receive a boost through KTA funding. The public sector is going to benefit from the proposed research in the longer term. Printed electronics address a varied range of opportunities that include Energy, Healthcare and Environment with applications such as solar power generation, flexible displays, smart packaging, sensor networks, large area lighting, stretchable electronics, biodegradable electronics, radically improved human interfaces and wearable electronics. Printed electronics is also promising to deliver a much smaller carbon foot print for manufactured devices due to a dramatic reduction of technological processing steps, much lower deposition temperatures and elimination of etching and rinsing chemicals during production. References 1. Xiao, N. and P. Harrop, Printed Electronics in East Asia, Market research report, 2009, IDTechEx Ltd.
 
Description The use of orientated semiconducting nanowires as an active material in solution-processable printable transistors is an area of research that can offer enormous potential in the field of printed electronics. Lightweight, flexible and low-cost components, compatible with plastic substrates can further increase the appeal of this field. Currently, the most commonly used materials for field-effect transistors in large area electronics are polycrystalline and amorphous silicon and organic semiconductors. All of them face severe limitations in printed plastic electronics, either due to high temperature processing (silicon), or low charge carrier mobility (organics).

This work investigated alternative semiconductors, based on nanomaterials, that can be used as active layers in large area electronics, with performance comparable or exceeding that of polycrystalline silicon, and which can be processed at much lower temperatures.

We explored semiconducting inorganic nanomaterials including silicon, germanium, and zinc oxide nanowires as the semiconducting channels in field-effect transistors for high performance printed electronics. Several main challenges, such as deposition of nanowire 'inks', ohmic contacts to nanowires, surface states, and use of organic dielectrics were addressed as follows:

(1) Development of two new solvent-based nanowires deposition methods led to alignment control for nanowires and also high density coatings on various substrates. The techniques can offer scalability for large area surfaces at room temperature.

(2) Solving problems of near-ohmic contacts in nanowire transistors fabricated at low temperatures ensured efficient charge injection in devices. Optimised FET devices with high workfunction metal electrodes and treated nanowire surfaces exhibited high output currents reaching 1mA, very high on/off current modulation of 10^7, and high hole mobilities of up to 250cm2/Vs.

(3) Investigation of high Schottky barrier FETs led to better understanding of source contact barrier lowering with the gate field and to the discovery of a new type of nanowire transistor operation, that can offer improved power dissipation and near ideal I-V characteristics with voltage saturation of less than 2V, even at very high gate voltages.

(4) The control of nanowire surfaces, especially at the nanowire-insulator interfaces, was achieved by using low-k organic dielectrics and self-assembled monolayers. This also resulted in the demonstration of high performance p-type transistors with 10µA output current, 10^7 on/off current ratio, and the high field effect mobilities.

(5) Finally, high-performance flexible n-type ZnO nanowire transistors on plastic substrates and organic low-k dielectric were demonstrated with 1 µA output current, 10^5 on/off modulation, 0.26mV/dec subthreshold voltage swing, and field effect mobility of 270cm2/Vs as calculated per nanowire width.

In conclusion, this work delivered a new realisation of a concept, in which solution-processable high-performance electronic devices can be demonstrated with low temperature processing on various substrates, including plastics and paper. The approach is general to a broad range of nanowire material systems, and can be applied in a wide range of device concepts, including e-paper and flexible displays, chemical, biological and medical sensors, RFID tags, memory elements, ambient intelligence devices, electrodes in energy harvesting storage devices, such as solar cells, supercapacitors and rechargeable batteries.



Other Research Outputs of the Project:

"Hybrid organic -inorganic nanomaterials for functional devices: processing and metrology" NPL, 12th December 2012.

A successful meeting was arranged jointly by the University of Surrey and NPL and supported by NanoKTNs, as a showcase for the nanomaterials' focus of the Surrey Advanced Technology Institute (ATI) and its collaborators, and brought 66 researchers together with external academic and business speakers to give a context for their work, and to offer an opportunity for research and business links to be made. The primary focus of the conference was nanomaterials and device applications in the hybrid organic-inorganic domain, which is an emerging research sector, and the work at Surrey related to processing and metrology of these materials, in which the University has particular strengths.

Web link:

https://connect.innovateuk.org/web/sensors-and-instrumentation/articles/-/blogs/10886855?ns_33_redirect=%2Fweb%2Fsensors-and-instrumentation%2Farticles





Further research initiated as a result of the project:

A joint collaborative research programme between NPL and Surrey in high-resolution metrology for nanomaterials-based devices has commenced in April 2013.
Exploitation Route We have recently published a patent based on the results originating from this project.
Sectors Agriculture, Food and Drink,Chemicals,Digital/Communication/Information Technologies (including Software),Electronics,Energy,Environment,Healthcare,Manufacturing, including Industrial Biotechology,Security and Diplomacy

 
Description A patent has been published on utilising functionalised nanowire field effect transistors as gas sensors, offering opportunities for this technology to be used in a variety of fields including health, environment, security and others. Patent No: GB2017/053564 WO/2018/100346
First Year Of Impact 2018
Sector Chemicals,Electronics,Environment,Healthcare,Manufacturing, including Industrial Biotechology
 
Description Impact Acceleration Account (IAA) - Selection and purification of semiconducting nanowire materials
Amount £5,062 (GBP)
Organisation Engineering and Physical Sciences Research Council (EPSRC) 
Sector Public
Country United Kingdom
Start 02/2016 
End 06/2016
 
Description Low - cost HD indoor communication terminal with flexible substrate (HOMES)
Amount € 32,862 (EUR)
Funding ID ERDF Grant Offer Letter, Project No 4289 
Organisation European Commission 
Sector Public
Country European Union (EU)
Start 09/2013 
End 03/2015
 
Description industry funded PhD, Alphasense Ltd
Amount £37,000 (GBP)
Organisation Alphasense 
Sector Private
Country United States
Start 10/2013 
End 09/2017
 
Description industry funded PhD, NPL
Amount £71,854 (GBP)
Organisation National Physical Laboratory 
Sector Academic/University
Country United Kingdom
Start 04/2013 
End 03/2017
 
Title new solution-based nanowire deposition and alignment methods 
Description Development of two new solution-based nanowire deposition methods based on (i) spray coating and (ii) dual-solvent dip-coating led to alignment control for nanowires and also high density coatings on various substrates. 
Type Of Material Improvements to research infrastructure 
Provided To Others? No  
Impact The techniques offer scalability for large area, room temperature deposition of functional nanomaterials, including both organic and inorganic nanomaterials such as conjugated molecules and inorganic semiconducting nanowires for printed electronic devices. The printing technology has allowed to develop a spray-printing application method for the growth of organic semiconductor single crystals. This work was published in Nature Comunications, DOI: 10.1038/ncomms13531 
 
Description Advanced characterisation of semiconducting nanomaterials in electronic devices 
Organisation National Physical Laboratory
Country United Kingdom 
Sector Academic/University 
PI Contribution Nanomaterials deposition and device fabrication is carried out at the University of Surrey under the supervision of Dr Maxim Shkunov, who has established expertise in the fabrication and characterisation of nanowire, organic and hybrid field-effect transistor devices.
Collaborator Contribution NPL works on the development of state-of-the-art scanning probe techniques designed for advanced nanoscale characterisation of both inorganic and organic nanomaterials and devices. Scanning probe characterisation is carried out at NPL under the supervision of Dr Fernando Castro.
Impact Three conference contributions and one research paper (under submission)
Start Year 2013
 
Title ELECTRICAL GAS DETECTOR COMPRISING AN ARENE-FUNCTIONALIZED NANOWIRE 
Description The present invention provides a gas detector (100) for detecting a volatile organic compound (VOC) gas. The gas detector comprises at least one transducer (10) comprising at least one nanowire (20) comprising an arene compound (22) to capture a VOC gas. An electronic characteristic (e.g. threshold voltage of a FET transudcer) of the transducer changes when a VOC gas is captured by the arene compound. The present invention also provides a mobile device; a nanowire; a nanowire matrix; a transducer; a use of a gas detector; a method of detecting a VOC gas; and a method of manufacturing a gas detector. 
IP Reference WO2018100346 
Protection Patent application published
Year Protection Granted 2018
Licensed No
Impact A patent has been published on utilising functionalised nanowire field effect transistors as gas sensors, offering opportunities for this technology to be used in a variety of fields including health, environment, security and others.
 
Description Hybrid organic -inorganic nanomaterials for functional devices: processing and metrology 
Form Of Engagement Activity Participation in an activity, workshop or similar
Part Of Official Scheme? No
Type Of Presentation keynote/invited speaker
Geographic Reach National
Primary Audience Professional Practitioners
Results and Impact "Hybrid organic -inorganic nanomaterials for functional devices: processing and metrology", 12th December 2012.
A successful meeting was arranged jointly by the University of Surrey and NPL and supported by NanoKTNs, as a showcase for the nanomaterials' focus of the Surrey Advanced Technology Institute (ATI) and its collaborators, and brought 66 researchers together with external academic and business speakers to give a context for their work, and to offer an opportunity for research and business links to be made. The primary focus of the conference was nanomaterials and device applications in the hybrid organic-inorganic domain, which is an emerging research sector, and the work at Surrey related to processing and metrology of these materials, in which the University has particular strengths.
Web link below provides a summary of the discussion topics:
https://connect.innovateuk.org/documents/2864009/3709273/Nanomaterials+conference+report.pdf/1d0bdb74-4a07-4969-8fe4-936c1dc0672f


A joint collaborative research programme between NPL and U.Surrey was initiated in high-resolution metrology for nanomaterials-based devices, with research activities commenced in April 2013.
Year(s) Of Engagement Activity 2012
URL https://connect.innovateuk.org/documents/2864009/3709273/Nanomaterials+conference+report.pdf/1d0bdb7...
 
Description SET for BRITAIN ( in the House of Commons) 
Form Of Engagement Activity Participation in an activity, workshop or similar
Part Of Official Scheme? No
Geographic Reach National
Primary Audience Policymakers/politicians
Results and Impact SET for BRITAIN aims to raise the profile of Britain's early-stage researchers at Westminster by engaging Members of both Houses of Parliament with current science, engineering and mathematics research being undertaken in the UK, especially that by their local constituents and in their local University. Few of them have science or technology degrees, but around 100 Parliamentarians typically attend the event during the day.
At the House of Commons, U Surrey PhD student (G. Rigas) working on printed nano-electronics has presented a poster outlining the challenges and also some solutions for low-cost electronic targeting hazardous gas sensors, nano-photovoltaic energy harvesters and miniature cancer detectors. One of the demonstrations of this technology was (probably) the world's smallest ink-jet printed nanowire transistor.
Mr Rigas discussed future applications of printed electronics and nanotechnology with the Minister for Universities and Science (Jo Johnson) and MP for Twickenham (Dr Tania Mathias).
The presented work was a result of a collaboration effort between University of Surrey (ATI) and NPL. The original ideas driving this research, as well as NPL collaboration, originated from the EPSRC project "From nanowires to printed electronics".
Year(s) Of Engagement Activity 2016
URL http://www.surrey.ac.uk/features/revolutionising-electronics-industry