Developing Continuous Electroorganic Catalysis - It's Got Potential

Lead Research Organisation: CARDIFF UNIVERSITY
Department Name: Chemistry

Abstract

The combination of electricity with chemical reactions has a long history. The ability to use a single electron from an electric current in order to trigger a chemical reaction is an exciting concept, especially from the perspective of sustainability. Electrons are one of the cleanest possible chemical reagents (i.e. there is no waste generated from their use) with photons of light representing a complementary alternative. It is surprising therefore that organic chemistry, the branch of chemistry involved with creating molecules for society, such as pharmaceuticals, crop-protection agents, dyes, pigments, flavours, fragrances and polymers does not often use such electro-chemical methods at both the discovery and manufacture stages.

One of the key reasons for this lack of adoption is that often the applied current, or the energy of the electron, is not properly tuned to the reaction system. This can lead to undesired reactions and impure reaction profiles. However, there have been some recent pioneering developments in the field that may permit broadening of the application of this electro-organic chemistry. The developments are two-fold and concern the chemistry and the reactor design.

1) With regards to the chemistry, several examples now exist where complex reaction processes can be triggered by appropriate choice of electrolyte and careful planning of the chemical reactants. Furthermore, it has recently been proven that catalytic systems can be sustained by the input of electrons, with such processes giving rise to complex and interesting molecules of the kind that could feature in 'molecules for society'.

2) With regards to the reactor design, the development and advancement of continuous flow chemistry (chemistry in pipes and tubing circuits rather than beakers and flasks) has permitted the lowering of the electric current and thus allows more sensitive 'surgical incisions' to be made in the reaction process, thus reducing the undesired reactions and propensity to yield impure reaction profiles.

This proposal looks to work in an area of catalysis known as organo-catalysis, where a small amount of an organic molecule is used to accelerate the rate of reactions (this is in contrast to a precious metal-based system). Here the electro-chemistry approach will help to sustain and maintain the catalytic cycle. Notably, in all other organo-catalytic processes of this type an equal amount of an addition chemical is needed to maintain the catalytic activity. This chemical is purely sacrificial in nature and is thus extremely wasteful. A preliminary hit from the UK has already demonstrated that organo-catalytic reactions can be sustained using electro-chemical methods. This proposal aims to greatly diversify the application of this observation. The combination of an organo-catalytic, electro-chemical and continuous flow approach will serve to amplify the sustainability of the processes that we use to deliver these industrially useful reactions.

Planned Impact

The aim of this proposal is to expand horizons in the area of electroorganic catalysis. It is envisaged that by broadening the general applicability of electrochemistry in organic synthesis and catalysis, and by specifically using a commercially available electrolysis flow cell, awareness and adoption of these enabling technologies in both academia and industry will increase. Uptake of both electrochemistry and flow chemistry represents progress towards a more sustainable future, contributing to the UK meeting the EU's 20-20-20 targets for reduction in Greenhouse gas emissions (economic and environmental impact). The research team has a strong track record of collaborating with industry, demonstrating a desire to translate fundamental research towards economic impact.

The proposed research is interdisciplinary, merging the areas of organocatalysis, electrochemistry and flow chemistry. Upon disclosure of our results, academic researchers within the UK and abroad working in these areas will benefit. An international workshop on enabling technologies will be organised in Cardiff during 2018, providing a direct transfer of knowledge to academic and industrial beneficiaries (academic impact). This will be established in conjunction with the EPSRC Dial-a-Molecule Grand Challenge Network. Furthermore, the research performed will set the stage for an enduring research collaboration at Cardiff University, benefiting all the researchers involved (professional impact) and further cementing the leading position of the UK in the growing area of electroorganic catalysis.

Several opportunities for participating in outreach and engagement activities will be explored, including the preparation of demonstration videos showing how to set up such reactions so that those unfamiliar (most synthetic chemists in both academia and industry) with the technology can have a visual tutorial, which will reduce the barrier to adoption of the technique (societal impact).
 
Description To date, this research grant has allowed the research team (Morrill, Browne and Wirth) to recruit a talented PDRA to research in the area of synthetic organic electrochemistry. We have purchased state-of-the-art, standardised batch (IKA Electrasyn 2.0) and flow (Cambridge Reactor Design, Ammonite8) electrochemical apparatus, which will allow our developed methodologies to be readily repeated elsewhere. We have discovered new electrochemical methods to generate heteroatom radical species, which can then participate in various radical processes, rapidly accessing important compounds. We have published our results in this area in a leading organic chemistry journals and are currently working on a number of related electrochemical transformations, which will be reported in due course.
Exploitation Route We anticipate that our new methodologies will be taken up by various academic and industrial beneficiaries, generating significant impact. This may be particularly true of the agrochemical and pharmaceutical sectors, with AstraZeneca already supporting our electrochemistry research by means of a CASE award. Such companies are interested in incorporating electrochemical methods into their route design as it can reduce waste in addition to unearthing new reactivity that is otherwise impossible or very challenging to achieve.
Sectors Chemicals,Pharmaceuticals and Medical Biotechnology

URL https://blogs.cardiff.ac.uk/themorrillgroup/
 
Description Enabling Technologies Workshop 
Form Of Engagement Activity Participation in an activity, workshop or similar
Part Of Official Scheme? No
Geographic Reach International
Primary Audience Postgraduate students
Results and Impact As part of the pathways to impact for a EPSRC grant (EP/R006504/1), I organised an international workshop on enabling technologies at Cardiff University, which was held on 28/06/19. The funding was used to invite leading speakers (Prof. Carsten Bolm, Prof. Sigfried Waldvogel, Prof. Ian Baxendale and Dr Susannah Coote) and host an exciting day of science that attracted 100 delegates including postgraduate students, undergraduate students, industrialists, and equipment exhibitors.
Year(s) Of Engagement Activity 2019
URL http://generic.wordpress.soton.ac.uk/dial-a-molecule/cardiff/