📣 Help Shape the Future of UKRI's Gateway to Research (GtR)

We're improving UKRI's Gateway to Research and are seeking your input! If you would be interested in being interviewed about the improvements we're making and to have your say about how we can make GtR more user-friendly, impactful, and effective for the Research and Innovation community, please email gateway@ukri.org.

FaSCiNATe: Facility for the Structural Characterisation of materials for Nuclear Applications operating at high Temperatures

Lead Research Organisation: United Kingdom Atomic Energy Authority
Department Name: Culham Centre for Fusion Energy

Abstract

FaSCiNATe will provide a unique and complementary suite of scientific instruments to characterise the thermal stability of microstructural damage in neutron irradiated materials and the associated effects on mechanical properties.
Being able to predict materials degradation under irradiation is required for life-time extension of existing nuclear reactors, improving safety and operational efficiencies of fuel assemblies and for designing more efficient reactors for the future. Research is ongoing on new materials that would enable future reactors to operate at higher temperatures and therefore be more efficient. However, to understand how material properties change inside reactors, tests on neutron irradiated samples need to be done at these higher temperatures. The instruments in this project will give performance information at high temperatures and characterise microstructural changes so that underlying mechanisms causing performance degradation can be better understood. This will allow to improve materials to be able to cope in the high radiation dose and high temperature environment of future reactor systems.
At UKAEA's Materials Research Facility (MRF), materials that have become radioactive by being subjected to neutron or high energy proton irradiation, can be processed and analysed in an environment that provides shielding to protect staff from exposure. Three additional complementary scientific techniques will be implemented to measure changes in the materials' microstructure and the resulting impact on their thermal and mechanical properties: differential scanning calorimetry, high temperature X-ray diffraction and in-situ micron-scale mechanical testing at high temperature. These scientific instruments will be integrated in shielded environments and equipped with robotic sample mounting systems to remotely insert and retrieve radioactive samples into the analysis equipment.
Neutron irradiation damage often affects mechanical behaviour of components under load. By studying material deformation at the micron-scale, it can be derived how irradiation affects the fundamental deformation mechanisms. The in-situ load frame mounted inside an electron microscope will allow to observe materials deform at operational temperatures to infer ways to prevent the accumulation of serious damage by improved material design.
Heating defective materials will cause atoms to rearrange and therefore heal some of the damage, thus releasing energy. Depending on the defects and the material, this energy can be small and needs sensitive equipment to detect it. A high-vacuum differential scanning calorimetry can accurately sense the change in energy as a function of temperature and therefore measure the amount of energy stored in irradiated materials. Phase changes also release or absorb energy, so irradiation-induced phases can also be quantified with this technique.
Subtle changes in atomic positions, caused by the presence of irradiation defect clusters can be detected non-destructively using the highly-sensitive technique of X-ray diffraction. Improvements proposed in this application will allow in-situ heating of the specimen, thus revealing the evolution of the damage as it recovers with increasing temperature, illuminating possible strategies for removing damage and fundamental information.
The combination of these techniques provides a comprehensive characterisation of microstructural damage in a statistical way, complementing local detailed characterisations using transmission electron microscopy. This will enable materials research on neutron and proton irradiated samples for a wide range of high-impact research topics including: structural integrity of safety critical components, mechanisms of fuel cladding degradation, lifetime extension through annealing of the reactor pressure vessel and development of new materials for future reactor systems, Gen-IV fission & fusion, which operate at higher temperatures and higher doses.

Publications

10 25 50
 
Description The Facility for the Structural Characterisation of materials for Nuclear Applications operating at high Temperatures (FaSCiNATe) lead by UKAEA and in partnership with the University of Oxford and the University of Birmingham. The main objective of this grant is to provide new equipment in UKAEA's Materials Research Facility (MRF) for the characterisation of damage in irradiated materials. It is important to look at the damage which occurs in structural materials for future fission and fusion reactors as it has an impact on their safety, efficiency and reliability. FaSCiNATe will provide a unique and complementary suite of scientific instruments to characterise the thermal stability of microstructural damage in neutron irradiated materials and the associated effects on mechanical properties. The project is focused on the defects created during irradiation damage: what strain they create (as measured by X-Rays), what energy they store (using Calorimetry) and what influence they have on mechanical behaviour (using an in-situ mechanical test stage). In all of these cases, we will be looking how the defects evolve with temperature as this is one of the most important variables to control.
To date most of the equipment has been installed or is in an advanced state of manufacture. Pilot studies to demonstrate the capability of the equipment have been planned as well as the equipment's full integration in to the MRF's shielded radioactive containment laboratories. Most of the impact of the grant will be realised toward the end of the grant period, when the equipment is installed and ready for use, and ongoingly as it contributes to the knowledge and understanding of irradiated materials.
Exploitation Route Equipment part of the Materials Research Facility is available as part of the National Nuclear Users' Facility as well as the Henry Royce Institute for Advanced Materials, as well as for commercial and academic access. In 2022, over 1,300 days of equipment access were granted to users from more than 20 different institutes/companies. in 2023 this increased to over 2050 user days of access granted. Work conducted has contributed to UKAEA's materials assurance efforts for the STEP reactor, characterisation of materials from the JET fusion reactor, fundamental research into new reactor materials, measurement of materials for high-energy beamline applications and materials for the existing fission industry (graphite, zirconium and reactor pressure vessel steels).
Sectors Aerospace

Defence and Marine

Energy

URL https://mrf.ukaea.uk/mrf-projects-update/
 
Description The acquisition of new equipment has facilitated major advancements in material testing, offering insights into mechanical properties at micro and nano scales, and enabling future innovations in material science: 1. Advanced Steel and Nanoindentation: We've trained on advanced steel, setting up systems in SEM and P-FIB for high and low-temperature nanoindentation, thus gaining system expertise. Future research will focus on high-temperature nanoindentation and micro-compression tests on reduced-activation steels. Leading to improved steel performance at extreme temperatures could enhance the safety and durability of materials used in nuclear reactors and aerospace components. 2. Micro Push-Out Testing of SiC Fibres in Composites: We've developed a miniaturised method for testing SiC fibre-reinforced composites, evaluating interfacial shear strength and debonding. Future work will extend this technique to different composite materials and temperature ranges. This work could lead to stronger, more reliable composites for use in aerospace, automotive, and energy sectors, improving safety and performance. 3. Neutron Irradiation Damage in Cemented Carbides: Using micro-cantilever tests, we're studying the fracture toughness of cemented carbides after neutron irradiation, simulating conditions for use in spherical tokomak shielding. Future tests will explore high-temperature conditions. This research could advance materials used in nuclear fusion, contributing to clean energy solutions for the future. 4. Micro Push-Out Testing on Ion-Irradiated Composites and New Collaborations: Our method for micro push-out testing has been submitted for publication, providing novel insights into the post-irradiation failure of SiC/SiC composites. Collaborations are underway to develop novel interphases, with high-temperature trials planned. This work could improve the design of advanced materials for use in radiation environments, such as in nuclear power plants and space applications. 5. In-Situ Digital Image Correlation (DIC) for Strain Measurement: We've developed an in-situ DIC technique for mapping strain in micromechanical specimens, aiding the study of materials like Cu and CuCrZr under stress. A paper is being prepared following the acceptance of our abstract at MecaNano 2025. This technique could enhance the understanding of material behaviour under stress, leading to stronger, more reliable materials for infrastructure and manufacturing. 6. High-Temperature Testing and Crystal Plasticity Models: High-temperature testing of Cu at 150°C and 300°C supports the validation of crystal plasticity models, helping predict material behaviour under extreme conditions. These insights will improve the design of materials used in high-temperature environments, such as in power plants and engines, leading to better energy efficiency and safety.
First Year Of Impact 2023
Sector Aerospace, Defence and Marine,Energy
 
Description Mechanical testing of proton-irradiated tunsgten alloys 
Organisation University of Birmingham
Country United Kingdom 
Sector Academic/University 
PI Contribution The team has provided support on the equipment to allow the testing to carry out. The MRF also recevied irradiated material from the University of Birmingham, including receipt monitoring and gamma spectroscopy.
Collaborator Contribution University of Birmingham as provided the proton irradiated material as well as the based material alloys of tungsten with different components.
Impact Testing still on going. Outputs will include the irradiation performance of various novel tungsten alloys at high-temperatures, which can feed into the optimisation and downselection of future fusion reactor armour materials.
Start Year 2023
 
Description Modelling of irradiation damage recovery 
Organisation UK Atomic Energy Authority
Country United Kingdom 
Sector Public 
PI Contribution Project initiation and information input
Collaborator Contribution Materials modelling, simulation and visualisations.
Impact Simulations were made of the damage recovery in irradiated materials. These outputs can be used to better understand the experiments which will be enabled by the equipment funded through this grant.
Start Year 2023
 
Description Collaboration meeting with University of Birmingham 
Form Of Engagement Activity Participation in an activity, workshop or similar
Part Of Official Scheme? No
Geographic Reach National
Primary Audience Postgraduate students
Results and Impact A presentation was made regarding the new capability installed as part of the grant and the potential applications which would be relevant to the Birmingham research group. Various research follow questions were discussed in terms of how the equipment, specifically installed in a radioactive facility would support future research at the university. (27th September 2023)
Year(s) Of Engagement Activity 2023
 
Description MRF project update website 
Form Of Engagement Activity Engagement focused website, blog or social media channel
Part Of Official Scheme? No
Geographic Reach International
Primary Audience Industry/Business
Results and Impact An update of the new equipment being installed was reported, this informed potential users of the advantages of using this new equipment.
Year(s) Of Engagement Activity 2023
URL https://mrf.ukaea.uk/mrf-projects-update/
 
Description Mail shot 
Form Of Engagement Activity Engagement focused website, blog or social media channel
Part Of Official Scheme? No
Geographic Reach National
Primary Audience Industry/Business
Results and Impact Notifications sent ahead of in-person open day to be held in April as part of the Material Research Facility's Fascinate equipment. These contacts invite people to register for the event, as well as including links to find out more about the new equipment being installed.
Year(s) Of Engagement Activity 2023
 
Description New equipment website update 
Form Of Engagement Activity Engagement focused website, blog or social media channel
Part Of Official Scheme? No
Geographic Reach International
Primary Audience Industry/Business
Results and Impact Announcement of the beginning of the grant with more information about what is planned and to spread the information about the grant purposes.
Year(s) Of Engagement Activity 2022
URL https://mrf.ukaea.uk/nnuf-award-7-8m-to-mrf-for-new-equipment/
 
Description Online webinar 
Form Of Engagement Activity A talk or presentation
Part Of Official Scheme? No
Geographic Reach International
Primary Audience Industry/Business
Results and Impact A 30 minute presentation was held on Zoom followed by questions with the delegates. Several follow up discussions were held with interested parties who could use the equipment in their experiments
Year(s) Of Engagement Activity 2023
URL https://www.youtube.com/watch?v=ye00aV0V2SM
 
Description Presentation about new equipment to broad UKAEA audience - Discovery Day 
Form Of Engagement Activity Participation in an open day or visit at my research institution
Part Of Official Scheme? No
Geographic Reach Regional
Primary Audience Industry/Business
Results and Impact We held our first Discovery Day staff engagement event on Thursday 12th October. The aim of Discovery Day was to connect staff with all sections of the organisation, its mission, activities, and each other. It provided a unique opportunity to share information, learn and collaborate.
The MRF was represented by a stand and people were encouraged to come and ask questions about the facility and the lead researcher was present to talk specifically about Fascinate and its impact.
The event helped generate internal interest, UKAEA has made internal materials research programmes, as well as raise awareness of the project and facility it adds to.
Year(s) Of Engagement Activity 2023