Scalable manufacturing processes for the production of human mesenchymal stem cells from multiple sources for clinical transplantation

Lead Research Organisation: University College London
Department Name: Biochemical Engineering

Abstract

The PhD project will seek to establish a scalable, closed manufacturing bioprocess for the production of human mesenchymal stem cells (hMSCs) from adipose tissue, bone marrow and umbilical cord tissue. Both autologous (patient-specific) and allogeneic (off-the-shelf) manufacturing paradigms will be considered, including the investigation of key technologies and process relevant components. There will be a focus on establishing a standardised set of process conditions for the expansion of primary hMSCs, investigating key process parameters including agitation regime, dissolved oxygen, pH, nutrient concentration, serum/xeno-free media and cell density.

Planned Impact

The IDC has a proven track record of delivering impact from its research and training activities and this will continue in the new Centre. The main types of impact relate to: (i) provision of highly skilled EngD graduates; (ii) generation of intellectual property (IP) in support of collaborating companies or for new venture creation; (iii) knowledge exchange to the wider bioprocess-using industries; (iv) benefits to patients in terms of new and more cost effective medicines, and (v) benefits to wider society via involvement in public engagement activities and encouraging future generations of researchers.

With regard to training, the provision of future bioindustry leaders is the primary mission of the IDC and some 97% of previous EngD graduates have progressed to relevant bioindustry careers. These highly skilled individuals help catalyse the development and expansion of private sector innovation and biomanufacturing activity. This is of enormous importance to capitalise on emerging markets and to create new jobs and a skilled labour force to underpin the UK economy.

In terms of IP generation each industry-collaborative EngD project will have direct impact on the industry sponsor in terms of new technology generation and improvements to existing processes or procedures. Where substantial IP is generated this has the potential to lead to spin-out company creation and job creation with wider UK economic benefit. IDC research has already led to creation of two UCL spin-out companies focussed on the emerging field of Synthetic Biology (Synthace) and novel nanofibre adsorbents for improved bioseparations (Puridify). Once arising IP is protected the IDC also provides a route for wider dissemination of project outputs and knowledge exchange available to all UK bioprocess-using companies. This occurs via UCL MBI Training Programme modules which have been attended by more than 1000 individuals from over 250 companies to date.

The majority of IDC projects address production of new medicines or process improvements for pharmaceutical or biopharmaceutical manufacture which directly benefit healthcare providers and patients. Examples arising from previous EngD projects have included: engineered enzymes used in the synthesis of a novel pharmaceutical; early stage bioprocess development for a new meningitis vaccine; redevelopment of the bioprocess for manufacture of the UK anthrax vaccine; and establishment of a cGMP process for manufacture of a tissue-engineered trachea (this was subsequently transplanted into a child with airway disease and the EngD researcher was featured preparing the trachea in the BBC's Great Ormond Street series). Each of these examples demonstrates IDC impact on the development of cost-effective new medicines and therapies. These will benefit society and provide new tools for the NHS to meet the changing requirements for 21st Century healthcare provision.

Finally, in terms of wider public engagement and society, the IDC has achieved substantial impact via involvement of staff and researchers in activities with schools (STEMnet, HeadStart courses), presentations at science fairs (Big Bang, Cheltenham), delivery of high profile public lectures (Wellcome Trust, Royal Institution) as well as TV and radio presentations. The next generation of IDC researchers will be increasingly involved in such outreach activities to explain how the potential economic and environmental benefits of Synthetic Biology can be delivered safely and responsibly.

Publications

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Description The new generation of therapeutics is using cells or parts of cells as opposed to molecules. Due to their much more complex structure, cells (or their parts) require different manufacturing approaches when compared to traditional pharmaceuticals. Also, the manufacturing procedures are different from what we have seen in the past. At this stage, we were able to identify key differences in the raw materials of these new therapeutic products. We were also able to screen different process parameters that will hopefully lead to more consistent manufacturing procedure, minimizing the impact of differences in the quality of raw materials.

hMSCs from UCT were shown to have higher proliferation ability than their adult counterparts.
hMSCs were also shown to lead to higher transduction efficiencies when genetically modified with a lentiviral vector system.

For the first time, UCT-hMSC gene modified were proven to be suitable for microcarrier-based suspension expansion using stirred tank bioreactors.
Exploitation Route The data that we generated can be used by industry or academia to build scalable manufacturing methods for the production of cell-based and cell free products, especially in the case where the cells are adherent.
Sectors Construction,Financial Services, and Management Consultancy,Healthcare,Government, Democracy and Justice,Manufacturing, including Industrial Biotechology,Pharmaceuticals and Medical Biotechnology

 
Description The findings obtained during this project can be easily translated into roadmaps for the manufacturing of hMSC cell-based and cell-free therapies in the areas of isolation, expansion and product characterization. Several findins suggest that optimization of hMSC bioprocess may benefit from using UCT as cell source due to their higher proliferation ability and their suitability to reach higher transduction efficiency when infected with LV vectors.
First Year Of Impact 2021
Sector Chemicals,Digital/Communication/Information Technologies (including Software),Financial Services, and Management Consultancy,Healthcare,Manufacturing, including Industrial Biotechology,Pharmaceuticals and Medical Biotechnology
Impact Types Societal,Economic,Policy & public services

 
Description Auxocell 
Organisation Auxocell Laboratories Inc
Country United States 
Sector Private 
PI Contribution We were able to test the manufacturing equipment developed by Auxocell that enabled us to isolate cell populations using a mechanical separation method instead of a enzyme-based method.
Collaborator Contribution The partners donated the single used equipment for us to use. An estimated value of 9k USD in products was donated.
Impact Publication on the isolation of cell fractions using mechanical methods versus the traditional enzymatic based approach.
Start Year 2019
 
Description UCL Open Day 
Form Of Engagement Activity A talk or presentation
Part Of Official Scheme? No
Geographic Reach Local
Primary Audience Schools
Results and Impact The purpose of this outreach exercise was to show several prospective students what can biochemical engineering and in particular cell and gene therapy manufacturing can offer in terms of knowledge and job creation.
Year(s) Of Engagement Activity 2019,2020