UKCRIC - Advanced Infrastructure Materials Lab

Lead Research Organisation: Imperial College London
Department Name: Civil & Environmental Engineering

Abstract

This proposal is for the creation a new suite of laboratories, known as the Advanced Infrastructure Materials Lab (AIM Lab), within the Department of Civil & Environmental Engineering at Imperial College, part of the UK Collaboratorium for Research in Infrastructure and Cities (UKCRIC), a coordinated investment in world-class national infrastructure research capability.

This is a stand-alone facility, but will be complemented by the UKCRIC natural exposure facilities being developed at the University of Leeds and the UKCRIC extreme exposure facilities being developed at the University of Manchester. These 3 facilities will form a National Centre of Infrastructure Materials:
- Imperial College London - Advanced Infrastructure Materials Lab: enhanced facilities for producing, processing, imaging, analysing and testing infrastructure materials.
- University of Leeds - Infrastructure Materials Exposure Facility: a field exposure site with full meteorological measurement capabilities, plus controlled environment climatic chambers for natural and accelerated ageing of the full range of infrastructure materials and assemblies in both in static and dynamic environments.
- University of Manchester - Fire and Impact Laboratory for Resilient Infrastructure Materials: critical loading and characterization facilities for testing materials under realistic fire and impact loading conditions.

The Imperial College submission also includes funds referred to as Imperial+ (Imperial Plus). These are funds (managed by Imperial) to extend the range of infrastructure materials and research facilities covered by the Centre, via invitations to other leading research groups to bid for complementary equipment.

The focus of the research using these facilities will be to develop better materials for national infrastructure; materials with enhanced technical performance, longer life, and reduced greenhouse gas footprint, which will be more easily recycled and will contribute to lower capital- and recurrent- cost infrastructure. Research will also aim to establish how to use existing materials more effectively. The lab will be relevant to a wide range of infrastructure materials including concrete, modified geomaterials, metals, polymers, composites, timber, masonry and asphalt, for use in civil infrastructure including structures, tunnels, pipelines, paving, track-beds and flood defences.

Planned Impact

Game-changing research into construction materials has been limited over the past 25 years, falling between the interests of departments of materials science and civil engineering. A scientific approach is essential and is enabled by state-of-the-art instrumentation, but an understanding of engineering design, construction processes and exposure environments is also needed. This Facility will engage the materials science and civil engineering communities to work together on the next generation of infrastructure materials. Research using the facility (funded by other means, not this grant) has the potential to have great industrial and societal impact by developing better materials for national infrastructure; materials with enhanced technical performance, longer life, and reduced greenhouse gas footprint, which will be more easily recycled and will contribute to lower capital- and recurrent- cost infrastructure. The lab will be relevant to a wide range of infrastructure materials including concrete, modified geomaterials, metals, polymers, composites, timber, masonry and asphalt, for use in civil infrastructure including structures, tunnels, pipelines, paving, track-beds and flood defences.

The construction industry is crying out for materials engineers with an interest and deep understanding of construction materials. Motivated by the creation of this facility, Imperial is launching an MSc course in Infrastructure Materials. The graduates will be well-qualified to make an impact in industry and will also provide a pool of potential PhD students.

Publications

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Dodwell TJ (2021) A data-centric approach to generative modelling for 3D-printed steel. in Proceedings. Mathematical, physical, and engineering sciences

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Van Deventer J (2020) A Roadmap for Production of Cement and Concrete with Low-CO2 Emissions in Waste and Biomass Valorization

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Kristensen PK (2021) An assessment of phase field fracture: crack initiation and growth. in Philosophical transactions. Series A, Mathematical, physical, and engineering sciences

 
Description This grant provided funding to establish new facilities for producing, processing, imaging, analysing and testing infrastructure materials. These were delivered on time and to budget, were successfully commissioned and are now being used heavily. While funding was not provided to undertake research, the facilities have been used in a wide range of projects (funded by other sources) as evidenced by the large number of publications (75 at March 2023) reporting research that utilised the new facilities.
Exploitation Route Research utilising the facilities of the new Advanced Infrastructure Materials Lab has ranged from basic science that is already being cited and built upon by other researchers (for example the work of Martinez Paneda) through to the development of engineering solutions that have won awards, formed the basis of spin-out companies and are being trialed by industry - for example Permia permeable paving (www.permiapave.com) and Seratech Cement (www.seratechcement.com).
Sectors Construction

 
Description Cambridge Electric Cement: Zero-emissions cement from old concrete paste replacing flux in electric-arc furnaces
Amount £1,470,057 (GBP)
Funding ID EP/W026104/1 
Organisation Engineering and Physical Sciences Research Council (EPSRC) 
Sector Public
Country United Kingdom
Start 09/2022 
End 09/2025
 
Description Decarbonising cementitious materials through carbon capture and utilisation
Amount € 1,499,916 (EUR)
Organisation European Commission 
Sector Public
Country European Union (EU)
Start  
 
Description Deep-Tech (DT) Prime, Delivering carbon negative concrete for net zero infrastructure
Amount £127,000 (GBP)
Organisation Higher Education Innovation Funding (HEIF) 
Sector Public
Country United Kingdom
Start 02/2022 
End 07/2022
 
Description Delivering carbon negative concrete for net zero infrastructure
Amount £84,000 (GBP)
Organisation Engineering and Physical Sciences Research Council (EPSRC) 
Sector Public
Country United Kingdom
Start 01/2022 
End 06/2022
 
Description Engineered UK clays for production of low-carbon cements
Amount £165,356 (GBP)
Funding ID EP/W021765/1 
Organisation Engineering and Physical Sciences Research Council (EPSRC) 
Sector Public
Country United Kingdom
Start 07/2022 
End 06/2026
 
Description Engineered UK clays for production of low-carbon cements
Amount £997,934 (GBP)
Funding ID EP/W022583/1 
Organisation Engineering and Physical Sciences Research Council (EPSRC) 
Sector Public
Country United Kingdom
Start 07/2022 
End 06/2026
 
Description Long-term performance of PO4-based backfill cements in repository environments for DNLEU disposal
Amount £120,000 (GBP)
Funding ID RWM504 
Organisation Committee on Radioactive Waste Management (CoRWM) 
Sector Public
Country United Kingdom
Start 10/2022 
End 09/2025
 
Description Nanovoids for Developing New Hydrogen-resistant Materials (NanoHMAT)
Amount £202,160 (GBP)
Funding ID EP/V04902X/1 
Organisation Engineering and Physical Sciences Research Council (EPSRC) 
Sector Public
Country United Kingdom
Start 07/2021 
End 06/2023
 
Description Next Generation Electro-Chemo-Mechanical Models for Hydrogen Embrittlement (NEXTGEM)
Amount £457,832 (GBP)
Funding ID EP/V009680/1 
Organisation Engineering and Physical Sciences Research Council (EPSRC) 
Sector Public
Country United Kingdom
Start 09/2021 
End 09/2024
 
Title HIGH STRENGTH POROUS CEMENT-BASED MATERIALS 
Description The present disclosure is related to a method of forming a cement-based material pad comprising a plurality of drainage holes and forms for use in such a method. 
IP Reference WO2020099868 
Protection Patent application published
Year Protection Granted 2020
Licensed Commercial In Confidence
Impact Spinout company
 
Title Silica supplementary cementitious materials 
Description Silica supplementary cementitious materials 
IP Reference GB2200676.1 
Protection Patent application published
Year Protection Granted 2022
Licensed No
Impact Shanks, B., Draper, S., Wong, H.S., Cheeseman, C.R., "Silica supplementary cementitious materials", GB patent application no. 2200676.1, filed on 19 Jan 2022
 
Company Name SERATECH LIMITED 
Description Mineral supply;liers and wholesalers 
Year Established 2021 
Impact -
Website https://opengovuk.com/company/13498658
 
Company Name PERMIA LTD 
Description See permiapave.com 
Year Established 2019 
Impact Early days
Website http://permiapave.com