Metal recovery and recycling using machine learning and eddy current inspection

Lead Research Organisation: University of Manchester
Department Name: Electrical and Electronic Engineering

Abstract

Industry globally is moved to a circular economy model for the supply of materials and products driven by the imperative to reduce waste, conserve valuable raw materials and minimise green-house gas emissions. Metals are very well suited to the cyclic use and this is supported by a mature metal recycling industry. However, the recyclers face a significant challenge in separating the different non-ferritic metals from mixed-metal waste streams (known as ZORBA). These have typically been sorted by hand in developing countries or by expensive and potentially environmentally damaging float-sink systems. The situation is unsustainable both financially and ethically and a cost-effective dry technological solution is needed.

This PhD project will investigate new approaches to classify metals in ZORBA waste streams using machine learning algorithms, computer vision and magnetic induction spectroscopy. The project will conduct research, design, and implement new sensors, and explore new feature-sets and analysis of induction measurements and fragment physical geometry to create efficient and cost-effective solutions to improve recovery and purity rates.

This PhD project is responsive to industrial needs and UKRI strategies. It cuts across priorities such as the EPSRC 'Sustainable Industries' priority, 'Waste' and 'Non-renewable resources' challenges identified by the IUK Horizons toolkit, and 'Manage resources efficiently and sustainably' ambitions under the prosperity outcomes.

Publications

10 25 50

Studentship Projects

Project Reference Relationship Related To Start End Student Name
EP/R513131/1 30/09/2018 29/09/2023
2498545 Studentship EP/R513131/1 30/09/2020 30/03/2024 Kane Williams
EP/T517823/1 30/09/2020 29/09/2025
2498545 Studentship EP/T517823/1 30/09/2020 30/03/2024 Kane Williams
 
Description Magnetic induction can be used to separate scrap metal, however, if the metals are similar in conductivity, then this method is not as effective. If we add the colour of the metal, it can increase the classification accuracy.

We have also found that wrought and cast aluminium has different conductivities; this allows us to separate them via magnetic induction. A waste stream/dataset not previously explored.

Batteries, when measured from the flat circular end, have a different response depending on it's internal contents. This could lead to using magnetic induction to detect batteries within waste streams or an effective way to sort them.
Exploitation Route To set up an effective recycling machine, they should combine sensors, such as induction and colour as their weakness can be mitigated by the other sensor.

Waste is complex and the waste streams are all different. So for every waste stream, a different algorithm and sensors should be used.
Sectors Other

 
Description Working out ways to get magnetic induction sensors and cameras to work on an industrial conveyor belt. The findings would allow the recycling industry to determine the combination of sensors needed to achieve accurate classification. Develop techniques and equipment to explore waste separation outside of scrap non-ferrous metal.
First Year Of Impact 2022
Sector Other
Impact Types Economic

 
Description 20 minute talk on Advances in electromagnetics for sorting of non-ferrous scrap metal at the Sensors, Electronics and Emerging Applications workshop 
Form Of Engagement Activity A talk or presentation
Part Of Official Scheme? No
Geographic Reach International
Primary Audience Other audiences
Results and Impact During the workshop, I gave a 15-minute talk and then took questions.
Year(s) Of Engagement Activity 2022
 
Description 20 minute talk on detection and classification of non-ferrous metals with magnetic induction for recycling at the BINDT 2022 conference 
Form Of Engagement Activity A talk or presentation
Part Of Official Scheme? No
Geographic Reach National
Primary Audience Industry/Business
Results and Impact During the BINDT conference, where industry companies had stalls, there were presentations given in different rooms. I gave a 15-minute talk with questions about our work on scrap metal recycling.
Year(s) Of Engagement Activity 2022
 
Description Poster presenation at 2023 IEEE Sensors Applications Symposium (SAS) 
Form Of Engagement Activity A talk or presentation
Part Of Official Scheme? No
Geographic Reach International
Primary Audience Other audiences
Results and Impact During the conference, I gave a poster presentation on my published paper on battery classification. This was for the attendees of the conference and allowed me to connect with other postgraduate students researching with the same techniques.
Year(s) Of Engagement Activity 2022
URL https://2022.sensorapps.org/