FlexiTEC - flexible thermoelectric cooling using next generation miniaturisation

Lead Research Organisation: European Thermodynamics (United Kingdom)
Department Name: Head office

Abstract

Thermoelectric devices are devices that use electricity to pump heat. They can provide both heating and cooling in the same device. Their lack of moving parts makes them good choices for robust, small, quiet, environmentally friendly systems with minimal maintenance. Existing thermoelectric systems are rigid, and more complex shapes or softer surfaces such as the body are difficult to interact with. Our proposal, entitled FlexiTEC, is to develop a fully flexible thermoelectric system. This will increase the ease of use of thermoelectric systems, and encourage take up in personal thermoelectric temperature control systems, for example in active heating and cooling seating products. Such local environment control can significantly save energy, as only the environment that you immediately feel is controlled, rather than the entire space around you. In addition thermoelectric systems have a higher efficiency in heating then local electrical heaters. These efficiency advantages are especially important in electric vehicle development, where cabin temperature control can have up to a 40% impact on range for example in freezing conditions.

In order to achieve this aim, full system level modelling and optimisation of the coupled impact of thermoelectric materials, device architecture and flexible heat sinks will be performed in order to achieve the required balance between electrical, thermal and mechanical properties. This will direct the material, device and system innovation in order to accelerate progress towards a high performance, robust, flexible system. Development work will include novel processing routes to enable next generation miniaturisation, coupled with a module designed to be more resistant to failure than conventional devices. In addition, flexible heat sinks will be optimised and constructed using novel low cost processing.

This work will be undertaken at European Thermodynamics Ltd near Leicester, a leading UK centre for industrial thermoelectrics research, and will partner with University of Leicester and Queen Mary University of London to harness their expertise in the mechanics of thermoelectric materials and advanced thermoelectric processing routes respectively.
 
Description Improved dissemination of the challenges to taking novel thermoelectric materials through to devices.
Improved understanding of the challenges associated with making thermoelectrics more flexible, especially around appropriate substrates to balance flexibility, and thermal and electrical properties.
Assisting in the development of a UK supply chain for robust thermoelectric materials and devices. Currently there is little European supply chain for these devices, with the supply chain currently strongly concentrated in Russia and China.
Exploitation Route Award is ongoing, and successful achievement of the outcomes will be taken forward by the host company, European Thermodynamics Ltd. Note that there is already interest from other parties for example from the European Space Agency to build on some of the initial results.
Sectors Aerospace

Defence and Marine

Electronics

Energy

Manufacturing

including Industrial Biotechology

 
Description SpaceTEC
Amount £42,936 (GBP)
Funding ID PiS-MID002 
Organisation Midlands Aerospace Alliance 
Sector Private
Country United Kingdom
Start 01/2024 
End 12/2024
 
Description QMUL-ETL Masters collaboration 
Organisation Queen Mary University of London
Department Queen Mary Innovation
Country United Kingdom 
Sector Private 
PI Contribution ETL hosted a Masters student from QMUL for 3 months, providing access to modelling facilities and knowledge transfer and support on modelling thermoelectric film based devices, and architectures for making thermoelectric devices.
Collaborator Contribution Masters student brought knowledge of alternative thermoelectric materials, and performed modelling to test their potential in ETL's device architecture,
Impact Masters thesis: PRINTED THERMOELECTRIC GENERATORS: ELECTRICITY FROM WASTE HEAT
Start Year 2023
 
Description Explainer Video 
Form Of Engagement Activity Engagement focused website, blog or social media channel
Part Of Official Scheme? No
Geographic Reach National
Primary Audience Public/other audiences
Results and Impact Explainer video on flexible thermoelectric for seat cooling and heating. This raises application awareness and an improved understanding of the wider relevance and potential impact of this work, for example increasing electric vehicle adoption by having a positive impact on range.
Year(s) Of Engagement Activity 2023
URL https://www.youtube.com/watch?v=342N4Q2glow&t=4s
 
Description Industrial Perspective on Thermoelectrics 
Form Of Engagement Activity A talk or presentation
Part Of Official Scheme? No
Geographic Reach Local
Primary Audience Postgraduate students
Results and Impact Presentation at University of Nottingham on the Industrial Perspective on Thermoelectrics. Prompted questions and discussions afterwards from students interested in achieving successful application of their research. Gave expert advice, and research materials to facilitatetesting methods and planned future engagement, for example student visit to European Thermodynamics facility.
Year(s) Of Engagement Activity 2022
 
Description School visit (Loughbroough) 
Form Of Engagement Activity Participation in an activity, workshop or similar
Part Of Official Scheme? No
Geographic Reach Local
Primary Audience Schools
Results and Impact Participation in careers day, demonstrating an example of thermoelectrics, and raising the profile of scientist roles to primary school children. Increased children's interest in science using interactive demonstration and answered children's questions about the role and the importance of a team of scientists.
Year(s) Of Engagement Activity 2023
 
Description Student projects - industrial feedback 
Form Of Engagement Activity Participation in an activity, workshop or similar
Part Of Official Scheme? No
Geographic Reach Local
Primary Audience Undergraduate students
Results and Impact Students presented their Research projects in teams, for industrial feedback and questions.
Year(s) Of Engagement Activity 2023
 
Description What's my Job? School discussion. 
Form Of Engagement Activity A talk or presentation
Part Of Official Scheme? No
Geographic Reach Local
Primary Audience Schools
Results and Impact School children in 3 classes had to try and guess my job by asking questions. This was followed by specific questions about my job and discussing more about my job such as a typical day etc. This raised awareness of some of the varied scientific roles open to them.
Year(s) Of Engagement Activity 2022