Next Generation Perovskite Solar Cell Structures
Lead Research Organisation:
University of St Andrews
Department Name: Physics and Astronomy
Abstract
With the UK government's target to reduce carbon emissions by 80 % by 2050, there is more demand than ever for renewable energy. Solar photovoltaics can directly harness the power of the sun (our most abundant source of renewable energy) by turning light into electricity. Photovoltaics are one of the most attractive sources of renewable energy because they can provide clean electricity on small or large scales with minimal impact on the local environment. The main form of photovoltaic cells used commercially are silicon solar cells.
Perovskite solar cells (PSCs) are an exciting new class of solar cell which have the potential to be flexible, thinner, and cheaper than silicon solar cells while achieving a similar efficiency with a lower energy cost of manufacture. I aim to improve the potential of PSCs even further by altering their design to a "back-contact" structure that could increase their performance whilst reducing material costs and making it easier to optimise their operation. A PSC is made from 3 key parts - an absorber for turning light into electricity, and two contacts for extracting the charge. In a normal solar cell these layers are stacked on top of each other like a sandwich, with the absorber in the middle. This means that light has to pass through the top layer of the sandwich in order to reach the absorber, meaning some of it is lost unless the top layer is made from very expensive materials which are both transparent and conductive. A back-contact cell overcomes this by having both contacts on the bottom of the absorber in a honeycomb pattern, or as a set of fingers interwoven with each other. This leaves the top of the absorber free to absorb light with no other layers getting in the way.
The back-contact structure has lots of advantages over the standard way of making PSCs, but it has not been studied in detail so far because it is harder to make than the standard structure. The interlocking metal fingers in a back-contact PSC must be thinner than a hundredth of the width of a human hair, whilst covering areas in the order of square meters. Because of this, nobody has been able to do this in a cost effective or scalable way so far. Perovskite lasers are frequently made diffraction gratings, which have very similar structures to the patterns needed in a back-contact solar cell, using a process called nanoimprint lithography. This involves making a stamp in the desired pattern and then physically pressing the features into the material. This is a cheap process which can make patterns quickly over large areas, and in this project I will adapt this technique for perovskite solar cells instead of diffraction gratings. This will enable efficient back-contact PSCs on large areas using a technique that could easily be scaled industrially.
Enabling the easy production of back-contact PSCs could help make PSCs with higher efficiency than the sandwich structure, whilst simultaneously reducing their material costs and removing several design constraints. A back-contact cell also enables studies of the physics of the absorber materials which are impossible in the sandwich structure. These experiments will greatly enhance our understanding of how PSCs work, and will speed up research to help find new and improved materials which achieve even higher efficiency. This could help solar power compete with or even become cheaper than fossil fuels, thus paving the way for a new revolution in green energy.
Perovskite solar cells (PSCs) are an exciting new class of solar cell which have the potential to be flexible, thinner, and cheaper than silicon solar cells while achieving a similar efficiency with a lower energy cost of manufacture. I aim to improve the potential of PSCs even further by altering their design to a "back-contact" structure that could increase their performance whilst reducing material costs and making it easier to optimise their operation. A PSC is made from 3 key parts - an absorber for turning light into electricity, and two contacts for extracting the charge. In a normal solar cell these layers are stacked on top of each other like a sandwich, with the absorber in the middle. This means that light has to pass through the top layer of the sandwich in order to reach the absorber, meaning some of it is lost unless the top layer is made from very expensive materials which are both transparent and conductive. A back-contact cell overcomes this by having both contacts on the bottom of the absorber in a honeycomb pattern, or as a set of fingers interwoven with each other. This leaves the top of the absorber free to absorb light with no other layers getting in the way.
The back-contact structure has lots of advantages over the standard way of making PSCs, but it has not been studied in detail so far because it is harder to make than the standard structure. The interlocking metal fingers in a back-contact PSC must be thinner than a hundredth of the width of a human hair, whilst covering areas in the order of square meters. Because of this, nobody has been able to do this in a cost effective or scalable way so far. Perovskite lasers are frequently made diffraction gratings, which have very similar structures to the patterns needed in a back-contact solar cell, using a process called nanoimprint lithography. This involves making a stamp in the desired pattern and then physically pressing the features into the material. This is a cheap process which can make patterns quickly over large areas, and in this project I will adapt this technique for perovskite solar cells instead of diffraction gratings. This will enable efficient back-contact PSCs on large areas using a technique that could easily be scaled industrially.
Enabling the easy production of back-contact PSCs could help make PSCs with higher efficiency than the sandwich structure, whilst simultaneously reducing their material costs and removing several design constraints. A back-contact cell also enables studies of the physics of the absorber materials which are impossible in the sandwich structure. These experiments will greatly enhance our understanding of how PSCs work, and will speed up research to help find new and improved materials which achieve even higher efficiency. This could help solar power compete with or even become cheaper than fossil fuels, thus paving the way for a new revolution in green energy.
Planned Impact
This project aims to provide a simple way to produce nanoscale back-contact perovskite solar cells (BC-PSCs). This design of solar cell is already widely used in commercial silicon solar cells, and it is now beginning to see increased interest in the PSC community due to its potential for higher efficiency, lower material cost, and easier testing. Until now however, researchers have been unable to produce BC-PSCs with contacts with fine enough features to achieve high efficiency. As such, this project will have a major impact on the scientific research in this field by providing a viable way of producing efficient BC-PSCs at low cost. The work will be disseminated to the global community through publications in high-impact journals and through presentations at international conferences. I will also investigate the feasibility of setting up a small company producing re-useable solar cell substrates for research groups. In addition to the economic benefits of starting a company, the work shall also benefit research groups streamlining testing and reducing the need for expensive equipment such as evaporators.
Outside of academia, there is great potential for this project to have long-term impacts on both the economy and the environment. Crucially, the need for a transparent contact is a major limiting factor on the cost and efficiency with most forms of solution-processed solar cells, and this project has the potential to eliminate this issue entirely. This could help increase the efficiency of solution-processed solar cells such as PSCs whilst also reducing their material costs. This could enable them to compete with fossil fuels as a low-cost way of generating energy. Solar energy is a renewable energy source that enjoys widespread public support due to its low impact on the local environment, but it remains hampered by its high cost. By further enhancing the potential of PSCs through production lower costs and higher efficiency, this project will help PSCs reach commercial viability, thus enabling British industry to lead the world in cutting carbon emissions and producing cheap, green energy.
Finally, this project will aim to influence government policy through its publicity and outreach program. I already have experience in presenting science to politicians and the general public through science advocacy programs, and I will apply this experience further to developing new demonstrations for presenting science at events. The aim will be to inspire the next generation of scientists whilst also educating policymakers on the importance of science in the UK.
Outside of academia, there is great potential for this project to have long-term impacts on both the economy and the environment. Crucially, the need for a transparent contact is a major limiting factor on the cost and efficiency with most forms of solution-processed solar cells, and this project has the potential to eliminate this issue entirely. This could help increase the efficiency of solution-processed solar cells such as PSCs whilst also reducing their material costs. This could enable them to compete with fossil fuels as a low-cost way of generating energy. Solar energy is a renewable energy source that enjoys widespread public support due to its low impact on the local environment, but it remains hampered by its high cost. By further enhancing the potential of PSCs through production lower costs and higher efficiency, this project will help PSCs reach commercial viability, thus enabling British industry to lead the world in cutting carbon emissions and producing cheap, green energy.
Finally, this project will aim to influence government policy through its publicity and outreach program. I already have experience in presenting science to politicians and the general public through science advocacy programs, and I will apply this experience further to developing new demonstrations for presenting science at events. The aim will be to inspire the next generation of scientists whilst also educating policymakers on the importance of science in the UK.
Organisations
People |
ORCID iD |
| Jonathon Harwell (Principal Investigator / Fellow) |
Publications
Harwell J
(2023)
Nanoimprint Lithography as a Route to Nanoscale Back-Contact Perovskite Solar Cells.
in ACS applied nano materials
Harwell J
(2020)
Sensing of explosive vapor by hybrid perovskites: Effect of dimensionality
in APL Materials
| Description | The aim of this project was to make efficient back-contact perovskite solar cells (BCPSCs) using nanoimprint lithography(NIL). A normal solar cell works by sandwiching an absorbing material between two electrodes to collect the charge, but this presents problems because one of these electrodes must be transparent in order to let light in to the cell, thus requiring the use of expensive transparent conducting materials. A BCSC solves this by making an pattern of the two electrodes so that all charges can be collected only from the back side of the absorber - meaning light can enter the front face of the absorber unobstructed. The key difficulty in this is that the electrodes must be interwoven in extremely fine detail (i.e. less than 1 micrometre) in order to efficiently collect the charge, and previous research groups have struggled to achieve this reliably on a large scale and at low cost (all of which are essential parameters for commercialisation of this technology). The key reasons for this are that such finely detailed patterns require expensive polymers (cost more than £10 per gram!) and highly specialised machines (~ £500k purchase cost for a basic system) to achieve them, and even then the devices are often limited to very small areas in the order of square millimeters (which is not ideal for solar panels). Our research philosophy was to design ways to achieve this which minimised costs and maximised reliability. To this end, we designed an alternative fabrication route which replaces the expensive polymers with cheap UV resins normally used in art projects, and only requres a UV torch and a hotplate to make the desired patterns. Using this ultra-low cost fabrication route we can make large area solar cell structures extremely quickly and cheaply, with much more finely detailed patterns than have been previously shown in the literature. In addition, we have shown that BC-PSCs are extremely easy to reuse and recycle in ways that are not possible in a normal design. These results have now been published, and have provided the scientific community with an easy way to circumvent the detailing problems which until now were considered to be the main limiting factor. However we found that reducing the contact sizes below 1 micron doesn't seem to help much, and that the interface between the contacts and the absorbing material may be the new limiting factor. To efficiently generate power, the two contacts must be modified with special interlayers to make them selective for positive or negative charge. We have shown that the quality of these interlayers remains the biggest single impactor on performance in these devices, and new approaches are needed to find ways to selectively deposit the interlayers on each contact without cross contamination. We have explored several of the most likely options, and included details on which options show the most promise in our published works. |
| Exploitation Route | Because of the low cost and simplicity of our method, we hope that companies working to commercialise perovskite solar cells will be able to implement it in their production lines, and thus greatly reduce their production and material costs. Other research groups working on BCPSCs will hopefully be able to integrate our fabrication route into their own specialised procedures to produce devices with even higher efficiency. Our fabrication route is not limited just to the production of solar cells, and could also be used in other fields such as microelectronics or nanophotonics. |
| Sectors | Electronics Energy Manufacturing including Industrial Biotechology |
| Title | Etch-Down route to fabricating nanoscale back-contact solar cells |
| Description | This is a new fabrication technique for making optoelectronic devices . We have developed a novel route to making back-contact solar cells which can achieve much smaller feature sizes than competing methods while also being easier to scale industrially. We make the required nanostructures by physically stamping the design into a UV-cureable resin, and then use this as a template to etch the pattern into a pre-made stack of materials using argon plasma. This stamp-based approach is far simpler than other nanostructuring methods and can be much more easily scaled to large areas. In addition, the use of plasma etching is much faster and more reproducible than the solution-based methods which have been used thus far. Finally, it uses simple tools which are available in most solar cell research laboratories, so it will enable the wider research community to study back-contact solar cells. |
| Type Of Material | Technology assay or reagent |
| Year Produced | 2023 |
| Provided To Others? | No |
| Impact | This technique forms the centrepiece for two publications which are currently being written, with the aim to be published this year. |
| Title | Sensing of Explosive Vapor by Hybrid Perovskites - Effect of Dimensionality (dataset) |
| Description | |
| Type Of Material | Database/Collection of data |
| Year Produced | 2020 |
| Provided To Others? | Yes |
| URL | https://research-portal.st-andrews.ac.uk/en/datasets/sensing-of-explosive-vapor-by-hybrid-perovskite... |
| Description | University Science Discovery day |
| Form Of Engagement Activity | Participation in an open day or visit at my research institution |
| Part Of Official Scheme? | No |
| Geographic Reach | Local |
| Primary Audience | Public/other audiences |
| Results and Impact | University open day where people from the general public (predominantly families with young childeren) visited the department to see demonstrations on our research and science in general. We had a stand where we showed how easy it can be to make a solar cell by using raspberry juice as the active ingredient, and also demonstrated the potential of flexible solar cells and "solar wallpaper". The visitors really liked being able to make their own solar cells and they reported they learned a lot about how solar power worked and its potential. Some older participants were keen to point out that "this is all useless if you can't store it", but we were able to convince them of the importance to some degree by its potential to provide low cost energy on a large scale with easy integration. |
| Year(s) Of Engagement Activity | 2020 |