Pushing Heterogeneous Catalysis into Biological Chemistry via Cofactor Regeneration

Lead Research Organisation: Lancaster University
Department Name: Engineering

Abstract

Heterogeneous catalysts are well regarded as the workhorses of chemical transformations, being involved in over 90% of all industrial processes. Although heterogeneous catalysis offers many advantages over traditional synthetic routes, there are still some major areas where it is still lacking. For instance, with albeit a history of around 200 years, the majority of industrial processes and research using heterogeneous catalysed systems have thus far focused on either relatively small molecules (e.g. ammonia synthesis, Fischer-Tropsch process, natural gas reforming and water gas shift reactions), or traditional petrochemical/biomass feedstock (e.g. hydrocracking, polymerisation and biomass gasification, pyrolysis) and has neglected large biological molecules (such as the enzymatic cofactors) as reactants or products (in this context, "heterogeneous" refers to conventional solid bulk phase or supported metal catalysts, not immobilised enzymes or mimics). To expand the boundaries of heterogeneous catalysis to biochemistry in areas traditionally seen as belonging to biological enzymes will be fundamentally interesting, novel and attractive, facilitating potentially new routes for clean pharmaceutical and chemical production.

Cofactor NAD(P)H is a critical reducing agent participating in enzymatic reductions for the synthesis of pharmaceutical/chemical products. A notable example of these products is "atorvastatin" (the active ingredient) for Lipitor ($11.9 billion global sale in 2010) which can lower the risk for heart attack and stroke, etc. or risk factors for heart disease (age, smoking, high blood pressure, etc.). The high cost of NAD(P)H and stoichiometric use make its regeneration essential for practical applications. There have been five existing methods (enzymatic, chemical, homogeneous catalytic, photo- and electro- catalytic) for this regeneration. Astonishingly, at least in part because there has been little knowledge in introducing supported metal catalysts to biological chemistry, nobody has embarked on serious studies of the potential of heterogeneous catalysts in cofactor regeneration and associated applications. This is what we plan to do.

A fundamental understanding of the mechanism in the heterogeneous catalytic regeneration pathway and optimal solid catalysts will be obtained. The ultimate goal is to develop an efficient and clean process for cofactor regeneration that can work with biotransformations, taking enzymatic synthesis of pharmaceutical intermediates and CO2 conversion as representative applications.

Publications

10 25 50
 
Description The project was funded by EPSRC's inaugural New Horizons scheme, a pilot programme for researcher-led, creative, and high-risk research. In this project, we have demonstrated that conventional heterogeneous supported metal catalysts (e.g., platinum on silica) can promote biological cofactor regeneration reactions, an area traditionally seen as belonging to biological enzymes, or other types of catalysis. The results have established the concept of Bio-Hetero Catalysis. We have also developed an in situ spectroscopic method for monitoring the progress of reactions. This in turn allowed us to establish of a platinum-tin bimetallic catalyst, which delivered the highest reported selectivity (i.e., 90%) thus far. The project has enabled us to lead the advancement of the field. The knowledge advanced could be used in the decarbonisation of biotechnological, chemical, and pharmaceutical sectors, where contributions to overall process sustainability and net zero may be expected.
Exploitation Route We envision that further work on bridging the gap between the laboratory and end users will be beneficial. The theory and fundamental research developed here are not ready yet to be employed as a solution by users.
Sectors Chemicals

Energy

Environment

Manufacturing

including Industrial Biotechology

Pharmaceuticals and Medical Biotechnology

 
Description An exemplar project of EPSRC The UK Catalysis Hub
Amount £119,992 (GBP)
Organisation Research Complex at Harwell 
Department UK Catalysis Hub
Sector Public
Country United Kingdom
Start  
 
Description An exemplar project of EPSRC The UK Catalysis Hub
Amount £47,225 (GBP)
Organisation Research Complex at Harwell 
Sector Public
Country United Kingdom
Start 12/2023 
End 11/2024
 
Description New Route to Zero Carbon Hydrogen
Amount £202,264 (GBP)
Funding ID EP/X018172/1 
Organisation Engineering and Physical Sciences Research Council (EPSRC) 
Sector Public
Country United Kingdom
Start 04/2023 
End 07/2025
 
Description Covalent organic networks for enzyme entrapment 
Organisation University of New South Wales
Country Australia 
Sector Academic/University 
PI Contribution Our team in the UK have contributed to the enzymatic catalysis part.
Collaborator Contribution The team in Australia have contributed to the synthesis of covalent organic networks.
Impact Covalent organic networks for in situ entrapment of enzymes with superior robustness and durability, Chemical Engineering Journal, Volume 450, Part 4, 15 December 2022, 138446.
Start Year 2021
 
Description Hetero-Bio Catalysis for Bio-economy 
Organisation University of Kansas
Country United States 
Sector Academic/University 
PI Contribution Based on the techniques developed in this project, we have formed the partnership aiming to establish for a NSF Global Center for Bio-economy.
Collaborator Contribution Working together now for a bigger grant.
Impact not having anything yet, it is in progress.
Start Year 2023
 
Description NAD-Dependent Bio-oxidation 
Organisation Manchester University
Country United States 
Sector Academic/University 
PI Contribution We have joined forces to explore applications of technologies developed in this project.
Collaborator Contribution Biocatalysis
Impact not yet, it is in progress.
Start Year 2023
 
Description Tandem Catalysis 
Organisation University of Utah
Country United States 
Sector Academic/University 
PI Contribution We have used our expertise and equipment in Lancaster to generate new catalytic materials that can be used in our partner's research, bringing synergetic results.
Collaborator Contribution They have used their expertise and equipment to test the catalysts developed in Lancaster, exploring new applications.
Impact This is a multi-disciplinary collaboration where engineering, chemistry and biology have been involved. The collaboration has currently led to a couple of grant proposals submitted (pending for decisions) and a joint paper submitted (being revised after review).
Start Year 2021
 
Description UK Catalysis Townhall Meeting 
Form Of Engagement Activity Participation in an activity, workshop or similar
Part Of Official Scheme? No
Geographic Reach National
Primary Audience Policymakers/politicians
Results and Impact Joined discussions of UK Catalysis experts about what UK Catalysis Hub Phase 3 should look like.
Year(s) Of Engagement Activity 2024