Diamond based pressure sensors for high temperature harsh environments

Lead Research Organisation: Aston University
Department Name: Sch of Engineering and Applied Science

Abstract

The project aims to develop a self-integrated metal-piezoelectric-insulator-semiconductor (MPIS) field-effect transistor device for high-sensitivity and high-temperature pressure detection based on microelectromechanical system (MEMS) technology. The fundamental science such as the physical properties of the interfaces between diamond and piezoelectric material, resonant properties of the diamond MEMS cantilevers, and the basic device properties of the MPIS will be investigated. The target is to achieve a high strain factor of 100 (100 times of metal gauge, 10 times of silicon piezoresistance at Room Temperature) and high-temperature (>400oC) pressure sensing. The resulting pressure sensors would be of benefit to major UK industrial players, such as British aerospace, automotive, power generating (especially nuclear power station, as diamond is a radiation hard material), oil, space and manufacturing sectors.

Planned Impact

WHO WILL BENEFIT?

The advent of a new generation of high temperature pressure sensor based on diamond for harsh environments would be of benefit immediately to major UK industrial players, such as British aerospace (Rolls Royce plc), automotive (MG motors, BMW engine plant in Birmingham), power generating (especially nuclear power station, as diamond is a radiation hard material), oil, space and semiconductor devices sectors (Element Six Ltd, CamSemi). The devices and sensors will have applications outside the MEMS field. Subsequent beneficiaries would be global industries including optical coatings, tribology, electrochemical electrodes (when doped with boron), heat spreading, batteries, photonics, metrology and sensors, etc.

The project will have the potential to contribute to current and future UK economic success. The engineering sector makes up nearly a fifth of the UK economy (19.6% of GDP) and employs over 4.5 million people [1]. Within this, the electronics industry directly contributes in excess of £16 billion to the UK GDP and provides direct employment for over 300,000 people in 12,000 companies [2]. Electronic Devices and Sensors contribute significantly to this, and have an indirect economic impact many times this size through an infrastructure of suppliers and dependent trades.

The project is within EPSRC priority area: Manufacturing the Future theme. The project has a clear application and has a great potential to move into the next phase of diamond device generation and ultimately commercialization. Diamond based pressure sensors are expected to operate at elevated temperatures in harsh environments, with high sensitivity, and stability and reliability. It could replace silicon-based devices one day. The society will benefit from the prolonged lifetime and much improved reliability of diamond devices. Furthermore, diamond based devices are radiation hard, which means they can also be used in radioactive environments such as monitoring the leakage in nuclear power plants, potentially avoiding accidents.

HOW WILL THEY BENEFIT

Academic and public sector scientists will also benefit from both generic and specific technical developments underpinned by fundamental insight into diamond technology associated with ferroelectronics and MEMs technology. These observations on electronic and physical properties of the fabricated sensors from this project will allow the development of alternatives to silicon-based MEMs sensors. In addition, this work will contribute to both local government-supported initiatives in Biomaterials and Sensor Development alongside opportunities for development of nanodiamond materials on the European and Global stage.

WHAT WILL BE DONE TO ENSURE THEY BENEFIT

Academic communication and publication of the research outputs will focus on a high impact international conference and peer-reviewed journals to enable academic, industrial, and public sector scientists to rapidly benefit. Dissemination of the research findings will be carried out using UK's based Knowledge Transfer Networks (KTN), and via seminars and lectures gives at professional societies such as Institutes of Physics, Engineering & Technology, Nanotechnology.

Monthly video conferences and yearly meetings with the Visiting Researcher will enable progress to be reviewed and opportunities for rapid development of IP to be taken. The broader scientific impact of the innovation within this project requires the development of a detailed Exploitation Plan covering several areas and approaches. This will be carried out through consultation with local government and Aston's TTO enabling protection of developing and know-how.

References:
[1] Engineering UK 2011; www.engineeringuk.com
[2] ONS Annual Business Survey 2009.

Publications

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Description The project aims to develop a self-integrated metal-piezoelectric-insulator-semiconductor (MPIS) field-effect transistor device for high-sensitivity and high-temperature pressure detection based on microelectromechanical system (MEMS) technology. Key findings are:

(1) Piezoelectric thin films can be preferentially grown on silicon or diamond substrates by using ZnO buffer layer.
(2) Diamond based MOS structures are important components of the field effect transistors. Impedance spectroscopy has been used to characterize the diamond based MOS structures, which resulted in more reliable physical parameters extraction and understanding than conventional capacitance-voltage measurements.
(3) Impedance spectroscopy is found to be a powerful tool to provide an effective strategy to obtain not only the equivalent circuit but also the capacitance of the MOS structure, which will provide useful guidance to modulate the overall device performance.
(4) The diamond field-effect transistor based on the high-k oxide materials was demonstrated. The capacitance density of the metal-oxide-semiconductor (MOS) was very high which is contributed from both the high-k value and the very thin thickness of the oxide layer. The utilization of the high-k gate material brought forward the features of an improved drain current at low gate voltages.
Exploitation Route Part of the research finding has been used to form a new consortium funded by EPSRC e-future platform. The new consortium has received a feasibility grant of £8k to investigate wearable pressure sensors for sole usage. We will submit an EPSRC responsive mode proposal in summer 2016. Part of the research outcome has led to the formation of European Consortium to succeed in a bid for a H2020 RISE Project for more than EURO 1.1m from April 2017- March 2021.
Sectors Aerospace

Defence and Marine

Digital/Communication/Information Technologies (including Software)

Electronics

Energy

Manufacturing

including Industrial Biotechology

 
Description EPSRC e-future feasibility grant
Amount £8,000 (GBP)
Organisation Newcastle University 
Sector Academic/University
Country United Kingdom
Start 06/2015 
End 01/2016
 
Description H2020 Research Innovation and Science Exchange Award (RISE)
Amount € 720,000 (EUR)
Funding ID 734578 
Organisation European Union 
Sector Public
Country European Union (EU)
Start 03/2017 
End 03/2021
 
Description 2013 MRS Fall Meeting, USA 
Form Of Engagement Activity A formal working group, expert panel or dialogue
Part Of Official Scheme? No
Geographic Reach International
Primary Audience Professional Practitioners
Results and Impact 80 researchers and postgraduate students attended Diamond Electronics Symposium as part of MRS Fall Meeting 2013, which sparked questions and discussion afterwards.
Year(s) Of Engagement Activity 2013
 
Description 2014 Diamond Conference, Spain 
Form Of Engagement Activity A formal working group, expert panel or dialogue
Part Of Official Scheme? No
Geographic Reach International
Primary Audience Professional Practitioners
Results and Impact 400 people attended the biggest conference in diamond research field, which sparked questions and discussion afterwards.
Year(s) Of Engagement Activity 2014
 
Description 2014 E-MRS Spring Meeting, France 
Form Of Engagement Activity A formal working group, expert panel or dialogue
Part Of Official Scheme? No
Geographic Reach International
Primary Audience Professional Practitioners
Results and Impact 80 people attended the Nano Carbon Session of E-MRS Spring meeting 2014, which sparked questions and discussion afterwards. The PI has met new collaborators for future grant application and joint research work.
Year(s) Of Engagement Activity 2014
 
Description 2014 International workshop, China 
Form Of Engagement Activity Participation in an activity, workshop or similar
Part Of Official Scheme? No
Geographic Reach International
Primary Audience Postgraduate students
Results and Impact 40 people attended this workshop in China, which sparked questions and discussion afterwards.
Year(s) Of Engagement Activity 2013