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Interface Engineering for Terawatt Scale Deployment of Perovskite-on-Silicon Tandem Solar Cells

Lead Research Organisation: University of Oxford
Department Name: Materials

Abstract

Terawatt (TW) deployment of renewable energy is critical for the world to achieve net-zero emissions. Solar power is one of the most promising technologies for renewable electricity generation and has the largest available resource for exploitation. To boost solar electricity to TW levels, we must accelerate the development of new technologies enabling ever higher efficiencies. At present, the dominant silicon technology is close to reaching its practical efficiency limit. For higher performance to be unlocked, other semiconductor absorbers must be adopted in what is known as a tandem architecture: where two or more light absorbers are integrated on top of each other to make better use of high energy visible photons, reduce thermalisation losses and convert a higher fraction of the solar energy into electrical energy. Among such new absorbers, mixed organic-inorganic metal halide perovskite semiconductors have recently witnessed unprecedented progress and are the most promising technology to integrate into a tandem device. Significant advances have already been made integrating perovskites with silicon to make high efficiency tandems, but efforts so far have almost ubiquitously employed high-end silicon heterojunction rear cells, which do not represent the main-stream mass-produced Si PV technology. In this project, we will tackle the development of perovskite-on-silicon tandem solar cells based on the lowest cost "PERC" and "TOPCon" silicon cells. Our goal is to deliver a novel tandem technology with the potential to scale up to TW levels, due to moving away from the use of rare materials, and employing fully-scalable manufacturing methodologies, for both the silicon and perovskite cells. Enabling the vast installed capacity for silicon cell production to "upgrade" to perovskite tandem technology will accelerate deployment of perovskite-on-silicon tandems in a way that it is not yet possible with current designs. Most importantly, a shift towards scalable tandems will produce a step change in energy capture per metre square as high as 45%rel (from 24% to 35%abs), at a marginal extra cost. Because half the CO2 emissions of PV manufacturing come from silicon production, tandem higher efficiencies greatly reduce the carbon footprint per unit energy generated, potentially to the lowest level of any electricity generating technology to date.

Publications

10 25 50
 
Title Data in support of Impact of precursor dosing on the surface passivation of AZO/AlOx stacks formed using atomic layer deposition 
Description High-efficiency solar cell architectures, including silicon heterojunction (SHJ) and perovskite/silicon tandems, rely heavily on the unique properties of transparent conducting oxides (TCOs). The push towards terawatt-scale PV manufacturing means it is increasingly desirable to develop indium-free TCOs to facilitate the upscaled manufacturing of high-efficiency cell designs. Aluminium-doped ZnO (AZO) deposited by atomic layer deposition (ALD) has emerged as a promising candidate due to its combination of optical transparency and electrical conductivity. In addition, AZO has also been shown to passivate the c-Si surface. The ability for one material to provide all three properties without requiring any indium is advantageous in single junction and tandem solar devices. Herein, we demonstrate exceptional silicon surface passivation using AZO/AlOx stacks deposited with ALD, with a J0 < 1 fA cm-2 and corresponding implied open circuit voltage (iVOC) of 740 mV. We provide a comprehensive analysis of the role of ALD precursor dosing to achieve optimised performance. A broad range of characterisation approaches were used to probe the structural, compositional, and chemical properties of AZO films. These indicated that the passivation properties are governed by a delicate interplay between the Zn and Al concentrations in the film, highlighting the importance of precise process control. Optical modelling in a single junction SHJ architecture indicates these AZO films are close in performance to high-mobility indium-containing TCOs. 
Type Of Material Database/Collection of data 
Year Produced 2025 
Provided To Others? Yes  
Impact The insights provided by this work may help to further the case of indium-free TCOs, which is critical for upscaled production of high-efficiency solar cells. 
URL https://ora.ox.ac.uk/objects/uuid:90456e7b-8932-4a1e-88e6-a470a654348e
 
Description OxMat and OxPhys Tandem Solar Cell 
Organisation University of Oxford
Department Department of Physics
Country United Kingdom 
Sector Academic/University 
PI Contribution This collaboration between the Departments of Materials and Physics at the University of Oxford is at the core of this project. Materials (OxMat) has contributed through the development of silicon solar cells compatible with a tandem architecture, based on the TOPCon design. TOPCon is rapidly becoming the Si cell design deployed on the largest scale worldwide, but it is challenging to integrate into tandems, due to the lack of a transparent conductive electrode. The expertise in Si solar cells in OxMat has allowed us to successfully adapt the TOPCon design to produce cells which can function as the bottom cells in a complete tandem device. As such, we have made major contributions to work package 1 in the project plan. Additionally, we have developed a complete model of the TOPCon cell using the Sentaurus TCAD modelling software, enabling improved understanding of device operation and contributing to work package 3.
Collaborator Contribution The Department of Physics (OxPhys) have contributed through the development of perovskite solar cells which form the top cell within the tandem cells produced by this collaboration. The world-leading expertise in perovskite solar cells at OxPhys has enabled the successful production of working Si-perovskite tandem devices based on our TOPCon bottom cells with an open-circuit voltage of 1.6V. Developments in vapour-phase deposited perovskite solar cells in OxPhys provides a promising route to forming reliable tandem solar cells using textured Si, raising the ceiling on efficiencies these cells are capable of. All of this work has contributed to work packages 2 and 3 in the project plan.
Impact The main outcome of this collaboration to date has been a demonstration that a complete tandem solar cell can be fabricated based on a TOPCon Si bottom cell. These cells are in early stages and have demonstrated efficiencies of 10%. However, they have also demonstrated a promising open-circuit voltage of 1.6 V, indicating that the losses in these cells are primarily resistive, rather than resulting from carrier loss through non-radiative recombination processes. Further device engineering is therefore expected to deliver efficiencies greater than the highest performing Si single junction. This demonstration is a crucial output because TOPCon is rapidly becoming the most widely-produced Si solar cell globally, and it does not rely on the scarce element indium. The results of this collaboration are therefore expected to support high--efficiency tandem cells with much greater scaleability than current designs, providing a route to increase efficiency, reduce the cost per watt, and drive an accelerated expansion of solar photovoltaics. These results have not yet been published, but there is a clear route to impact once we have done so.
Start Year 2024
 
Description Sebastian Bonilla: New solar cells break efficiency record - they could eventually supercharge how we get energy from the Sun (Article for The Conversation) 
Form Of Engagement Activity A magazine, newsletter or online publication
Part Of Official Scheme? No
Geographic Reach International
Primary Audience Public/other audiences
Results and Impact The article provided a publicly-accessible discussion of the recent scientific advances in photovoltaic solar devices. This has the purpose of educating the public on what tangible efficiency increases and price reductions can be expected over coming years. These are industry trends with direct relevance to consumer energy bills, and so to the majority of readers of The Conversation. The article attracted comments and questions from readers which the author engaged with, further building upon the informative value of this article.
Year(s) Of Engagement Activity 2024
URL https://theconversation.com/new-solar-cells-break-efficiency-record-they-could-eventually-supercharg...