Unravelling the Mechanisms of Self-Cleaning on Superhydrophobic and Liquid-Infused Surfaces
Lead Research Organisation:
Durham University
Department Name: Physics
Abstract
All surfaces accumulate dust, dirt, and other contaminants over time. Contaminated surfaces are detrimental to health and technological performance. For example, the contamination of medical equipment by biofilms and biological organisms is responsible for around 45% of hospital-contracted infections and the accumulation of dust on solar panels reduces their efficiency by up to 35% for 20 g/m2 of dust. While it is important to keep surfaces as clean as possible, this usually requires significant amounts of time, energy, water, and chemicals. Given the urgent need for sustainable products and processes, designing surfaces that can be cleaned with minimal resources is becoming an increasingly important technological goal.
Nature provides some potentially transformative solutions to this challenge. Natural surfaces such as lotus leaves, pitcher plants, and duck feathers have evolved an impressive ability to shed solid and liquid contaminants. Liquid drops (e.g. from rain or dew) easily roll off these so-called self-cleaning surfaces. As drops roll off, they also capture and remove solid contaminants. Natural self-cleaning surfaces have inspired researchers to create manmade equivalents and exploit them for a wide range of applications, from preventing biofilm formation on medical devices and dust build-up on solar panels to realising anti-icing and anti-fogging properties relevant for the automotive, aerospace, and photographic industries.
Research in self-cleaning is now at a crossroads. To date, the mechanism of contaminant removal by drops from self-cleaning surfaces remains unclear. Detailed mechanistic insights would be highly valuable to guide the design of these functional surfaces, thus surpassing costly trial-and-error approaches that currently dominate the field. Hence, my goal for this fellowship is to acquire a fundamental understanding of the wetting and multiphase fluid dynamics at play on two of the most promising types of self-cleaning surfaces, namely superhydrophobic surfaces and liquid-infused surfaces. Both these surfaces consist of a rough solid substrate, with the main difference being that on liquid-infused surfaces, the substrate is imbibed with a lubricant.
Ultimately, this project will enable us to predict quantitatively how the mechanism of contaminant removal depends on the properties of the drop, contaminant, and surface, thereby generating the key knowledge required to guide the rational design of self-cleaning surfaces. To deliver this, I will develop and harness a state-of-the-art computational lattice Boltzmann method and a bespoke experimental setup. The synergy between simulations and experiments is crucial to provide complementary insights that cannot be obtained using a single method alone. My combined expertise in both computational and experimental methods puts me in a uniquely strong position to realise this goal. To trigger technological breakthroughs, I will further organise a sandpit meeting to engage academic and industrial researchers involved in modelling cleaning processes and in developing sustainable cleaning processes.
Nature provides some potentially transformative solutions to this challenge. Natural surfaces such as lotus leaves, pitcher plants, and duck feathers have evolved an impressive ability to shed solid and liquid contaminants. Liquid drops (e.g. from rain or dew) easily roll off these so-called self-cleaning surfaces. As drops roll off, they also capture and remove solid contaminants. Natural self-cleaning surfaces have inspired researchers to create manmade equivalents and exploit them for a wide range of applications, from preventing biofilm formation on medical devices and dust build-up on solar panels to realising anti-icing and anti-fogging properties relevant for the automotive, aerospace, and photographic industries.
Research in self-cleaning is now at a crossroads. To date, the mechanism of contaminant removal by drops from self-cleaning surfaces remains unclear. Detailed mechanistic insights would be highly valuable to guide the design of these functional surfaces, thus surpassing costly trial-and-error approaches that currently dominate the field. Hence, my goal for this fellowship is to acquire a fundamental understanding of the wetting and multiphase fluid dynamics at play on two of the most promising types of self-cleaning surfaces, namely superhydrophobic surfaces and liquid-infused surfaces. Both these surfaces consist of a rough solid substrate, with the main difference being that on liquid-infused surfaces, the substrate is imbibed with a lubricant.
Ultimately, this project will enable us to predict quantitatively how the mechanism of contaminant removal depends on the properties of the drop, contaminant, and surface, thereby generating the key knowledge required to guide the rational design of self-cleaning surfaces. To deliver this, I will develop and harness a state-of-the-art computational lattice Boltzmann method and a bespoke experimental setup. The synergy between simulations and experiments is crucial to provide complementary insights that cannot be obtained using a single method alone. My combined expertise in both computational and experimental methods puts me in a uniquely strong position to realise this goal. To trigger technological breakthroughs, I will further organise a sandpit meeting to engage academic and industrial researchers involved in modelling cleaning processes and in developing sustainable cleaning processes.
Organisations
- Durham University (Lead Research Organisation)
- University of Cambridge (Collaboration)
- University of Leeds (Collaboration)
- COVENTRY UNIVERSITY (Collaboration)
- Max Planck Society (Collaboration)
- University College London (Collaboration)
- University of Warwick (Collaboration)
- University of Cambridge (Project Partner)
- University of Edinburgh (Project Partner)
Publications
Hauer L
(2024)
Wetting on silicone surfaces.
in Soft matter
Naga A
(2024)
Direct visualization of viscous dissipation and wetting ridge geometry on lubricant-infused surfaces
in Communications Physics
Naga A
(2024)
Towards zero droplet friction
in Nature Chemistry
Wong W
(2024)
Polarity-Induced Reactive Wetting: Spreading and Retracting Sessile Water Drops
in Langmuir
Wong WSY
(2024)
Designing Plastrons for Underwater Bubble Capture: From Model Microstructures to Stochastic Nanostructures.
in Advanced science (Weinheim, Baden-Wurttemberg, Germany)
Related Projects
| Project Reference | Relationship | Related To | Start | End | Award Value |
|---|---|---|---|---|---|
| EP/X028410/1 | 31/03/2023 | 11/05/2024 | £346,187 | ||
| EP/X028410/2 | Transfer | EP/X028410/1 | 12/05/2024 | 30/03/2027 | £219,042 |
| Description | Some surfaces, such as smooth glass, are easier to clean than others, such as wood. In the best-case scenario, water droplets are sufficient to remove dirt particles from surfaces, as observed on the lotus leaf. No soaps or other chemicals are required. While it is known that some surfaces can be cleaned easily using water droplets alone, the microscopic mechanisms by which droplets capture and remove contaminants remain poorly understood. In particular, we cannot yet predict how changes in the physical and chemical properties of the surface will affect the cleaning process. Understanding this process is important because it allows us to make cleaning processes more sustainable, saving water and chemicals. We developed a numerical method to study how droplets interact with particulate contaminants on solid surfaces. Combined with experiments, this method can be used to investigate how droplets capture and remove particles from surfaces. A low friction between droplets and surfaces is a key criterion that needs to be fulfilled for a surface to have easy-to-clean properties. We provided detailed understanding of droplet friction on easy-to-clean surfaces by combining computational simulations and confocal microscopy experiments to visualise how friction is generated when droplets move on a specific class of low-friction surfaces called liquid-infused surfaces (https://doi.org/10.1038/s42005-024-01795-3). |
| Exploitation Route | The method that we developed can be applied to study several problems involving multiphase fluid flows together with frictional solid particles. In the academic sector, the model allows researchers working in the fields of wetting, surface and interfacial science, and granular media to explore problems where capillary forces and friction forces both play an important role. There are several areas where this research could be practically and industrially relevant. The method can be applied to study soil erosion by raindrops in the environmental and agricultural sectors. In the energy sector, it can be used to understand how to design easy-to-clean coatings for technologies such as solar panels. In the food and drink sectors, the research can help inform the design of food and drink containers with low liquid friction to help reduce food waste. |
| Sectors | Agriculture Food and Drink Energy Environment |
| Description | We anticipate that the findings of this work will help guide the development of sustainable cleaning methods. The work has initiated discussions with researchers working on photovoltaic panels. Photovoltaic panels suffer a significant reduction in efficiency when they accumulate dust and dirt, and the development of easy-to-clean panels is important to minimise this reduction in efficiency. This fellowship also included a workshop on 'Fluid Mechanics of Cleaning and Decontamination' (4-5 July 2024), which involved academics, postgraduate students, and representatives from companies. The aim of the workshop was to inform the UK research community of open challenges in the field of cleaning from both an academic and industry perspective. |
| First Year Of Impact | 2024 |
| Sector | Energy,Environment |
| Description | PhD studenship as part of the EPSRC Centre for Doctoral Training in Soft Matter for Formulation and Industrial Innovation (SOFI2) |
| Amount | £5,903,131 (GBP) |
| Funding ID | EP/S023631/1 |
| Organisation | Engineering and Physical Sciences Research Council (EPSRC) |
| Sector | Public |
| Country | United Kingdom |
| Start | 08/2024 |
| End | 03/2028 |
| Title | Lattice Boltzmann model to study viscous dissipation in multiphase flows |
| Description | We developed an algorithm to model the dynamics of droplets moving on smooth and rough lubricated surfaces. A key advancement is that the method makes it possible to study how energy is dissipated in multiphase systems comprising up to 3 fluid phases and complex solid geometries. |
| Type Of Material | Computer model/algorithm |
| Year Produced | 2024 |
| Provided To Others? | Yes |
| Impact | In the 4 months since its publication, the method has attracted 2 citations from different groups so far. |
| Description | Collaboration with experimentalists at the Max Planck Institute for Polymer Research |
| Organisation | Max Planck Society |
| Department | Max Planck Institute for Polymer Research |
| Country | Germany |
| Sector | Academic/University |
| PI Contribution | We combined computational and experimental results to study how energy is dissipated when droplets move on lubricated surfaces. |
| Collaborator Contribution | The partners provided expert advice on experimental data obtained using laser scanning confocal microscopy. |
| Impact | The collaboration resulted in a paper: https://doi.org/10.1038/s42005-024-01795-3. The collaboration involved experimentalists and computational modellers across several disciplines, including physics, chemistry, and engineering. |
| Start Year | 2021 |
| Description | National Fluid Dynamics Summer Programme 2023 |
| Organisation | University College London |
| Department | Mathematics |
| Country | United Kingdom |
| Sector | Academic/University |
| PI Contribution | We worked on a project titled "Dynamics of Microscale Surface Contaminants in Fluid Flows: Extracting Collective Behaviour from Image Data" at the 2023 National Fluid Dynamics Summer Programme hosted at the University of Cambridge. I was involved in the following: 1. Project conception and design. 2. Performing experiments for the project. 3. Providing expertise and intellectual input on fluid interactions with solids, and surface and interfacial forces. |
| Collaborator Contribution | The partners contributed expertise in fluid dynamics simulations and Bayesian inference techniques to model the experiments that we performed. |
| Impact | We wrote a proceedings paper titled "Dynamics of Microscale Surface Contaminants in Fluid Flows: Extracting Collective Behaviour from Image Data". This paper combined our multi-disciplinary experimental and numerical expertise. The disciplines involved included Physics, Applied Mathematics, and Engineering. |
| Start Year | 2023 |
| Description | National Fluid Dynamics Summer Programme 2023 |
| Organisation | University of Cambridge |
| Department | Department of Applied Mathematics and Theoretical Physics (DAMTP) |
| Country | United Kingdom |
| Sector | Academic/University |
| PI Contribution | We worked on a project titled "Dynamics of Microscale Surface Contaminants in Fluid Flows: Extracting Collective Behaviour from Image Data" at the 2023 National Fluid Dynamics Summer Programme hosted at the University of Cambridge. I was involved in the following: 1. Project conception and design. 2. Performing experiments for the project. 3. Providing expertise and intellectual input on fluid interactions with solids, and surface and interfacial forces. |
| Collaborator Contribution | The partners contributed expertise in fluid dynamics simulations and Bayesian inference techniques to model the experiments that we performed. |
| Impact | We wrote a proceedings paper titled "Dynamics of Microscale Surface Contaminants in Fluid Flows: Extracting Collective Behaviour from Image Data". This paper combined our multi-disciplinary experimental and numerical expertise. The disciplines involved included Physics, Applied Mathematics, and Engineering. |
| Start Year | 2023 |
| Description | National Fluid Dynamics Summer Programme 2023 |
| Organisation | University of Warwick |
| Department | Warwick Manufacturing Group |
| Country | United Kingdom |
| Sector | Academic/University |
| PI Contribution | We worked on a project titled "Dynamics of Microscale Surface Contaminants in Fluid Flows: Extracting Collective Behaviour from Image Data" at the 2023 National Fluid Dynamics Summer Programme hosted at the University of Cambridge. I was involved in the following: 1. Project conception and design. 2. Performing experiments for the project. 3. Providing expertise and intellectual input on fluid interactions with solids, and surface and interfacial forces. |
| Collaborator Contribution | The partners contributed expertise in fluid dynamics simulations and Bayesian inference techniques to model the experiments that we performed. |
| Impact | We wrote a proceedings paper titled "Dynamics of Microscale Surface Contaminants in Fluid Flows: Extracting Collective Behaviour from Image Data". This paper combined our multi-disciplinary experimental and numerical expertise. The disciplines involved included Physics, Applied Mathematics, and Engineering. |
| Start Year | 2023 |
| Description | National Fluid Dynamics Summer Programme 2024 |
| Organisation | Coventry University |
| Country | United Kingdom |
| Sector | Academic/University |
| PI Contribution | The collaboration involved developing models to describe the dynamics of droplets impacting granular materials. One application of this is to provide a greater understanding of soil erosion when raindrops impact the ground or to optimise 3D printing technologies based on the binder-jet method. My contribution was to: 1. Conduct systematic experiments to image the impact between droplets and a bed of particles using high-speed cameras. 2. Analyse the experimental results using image processing techniques. |
| Collaborator Contribution | My collaborator's contribution was to: 1. Develop a numerical model to describe my experimental observations. 2. Compare the numerical results to my experiments. |
| Impact | This collaboration combined expertise on experiments (high-speed imaging) and computational simulations. The disciplines involved were Physics and Engineering. The output of this collaboration was a report titled "Droplet Impact on Granular Media: Towards the Formulation of Constitutive Laws by Fitting Continuum Models to Experimental Data". The report is aimed at an audience with a background in fluid dynamics. |
| Start Year | 2024 |
| Description | National Fluid Dynamics Summer Programme 2024 |
| Organisation | University of Leeds |
| Department | Leeds Institute of Fluid Dynamics |
| Country | United Kingdom |
| Sector | Academic/University |
| PI Contribution | The collaboration involved developing models to describe the dynamics of droplets impacting granular materials. One application of this is to provide a greater understanding of soil erosion when raindrops impact the ground or to optimise 3D printing technologies based on the binder-jet method. My contribution was to: 1. Conduct systematic experiments to image the impact between droplets and a bed of particles using high-speed cameras. 2. Analyse the experimental results using image processing techniques. |
| Collaborator Contribution | My collaborator's contribution was to: 1. Develop a numerical model to describe my experimental observations. 2. Compare the numerical results to my experiments. |
| Impact | This collaboration combined expertise on experiments (high-speed imaging) and computational simulations. The disciplines involved were Physics and Engineering. The output of this collaboration was a report titled "Droplet Impact on Granular Media: Towards the Formulation of Constitutive Laws by Fitting Continuum Models to Experimental Data". The report is aimed at an audience with a background in fluid dynamics. |
| Start Year | 2024 |
| Description | Workshop on Fluid Mechanics of Cleaning and Decontamination |
| Form Of Engagement Activity | Participation in an activity, workshop or similar |
| Part Of Official Scheme? | No |
| Geographic Reach | National |
| Primary Audience | Professional Practitioners |
| Results and Impact | I co-organised this workshop aimed at summarising the latest research on sustainable cleaning methods and highlighting cleaning challenges encountered by different industries. The workshop had around 30 attendees, including postgraduate students, academics, and industrial researchers. The outcome was to crystallise the next steps of the UK-wide network on "Fluid mechanics of cleaning and decontamination". |
| Year(s) Of Engagement Activity | 2024 |
