Research to enable rapid development of High Temperature Superconducting magnets for fusion energy and other applications.

Lead Research Organisation: Tokamak Energy (United Kingdom)
Department Name: Head office

Abstract

Tokamak Energy Ltd is a private company targeting the delivery of fusion as a clean and safe energy source by 2030. The company aims to do this by combining spherical tokamaks, which are a type of magnetic confinement fusion device, with high temperature superconducting (HTS) magnets, which can deliver very strong magnetic fields in compact devices. The company believes that HTS spherical tokamaks are the key route to delivering commercial fusion energy on a rapid timescale.

This project aims to address two key challenges in the field of HTS magnet technology, in order to accelerate the development of HTS magnets for fusion energy and other applications.
The first challenge is to develop a technical and strategic approach towards the characterisation and quality assurance (QA) of HTS conductors, then implement this on several hundred kilometres of conductor procured over a period of several years. The key difficulty here is that the current capacity of rare-earth barium copper oxide (REBCO) HTS conductors is extremely large and has a very complex dependence on temperature, magnetic field strength, field direction and the crystal's nanostructure. Measurement of conductor performance under the end-use conditions in fusion magnets is extremely challenging due to the high magnetic fields and currents involved. Therefore, complete characterisation cannot be carried out routinely despite magnet designs relying crucially on their knowledge. This project will establish the necessary performance indicators (balancing cost, risk and depth of information), develop the methods required to measure them, and implement this on the real conductor as it arrives.

The second challenge is the development of dismantlable coil structures for HTS fusion magnets. HTS magnets can be operated at relatively high temperatures (>~20 K) at which substantial heat loads from joints between conductors can be accommodated by cooling systems. Unlike conventional low temperature superconductors (LTS), HTS conductors operated at high temperatures are extremely thermally stable and can therefore tolerate substantial temperature variations of several degrees Kelvin around their structures. This enables dismantlable coil structures to be considered, in which the turns of the magnet can be connected and disconnected from one another during assembly and disassembly. This is an extremely attractive design option for tokamak magnets, where it is advantageous for some coils (e.g. poloidal field coils (PFs) ) to be threaded inside other coil sets (e.g. the toroidal field coils (TFs)). The wider assembly process for tokamaks is also greatly simplified if the coils are dismantlable, for example the assembly of vacuum chambers and neutron shields. Development of dismantlable coils is a multifaceted problem involving development of novel low resistance jointing methods, practical implementation methods in a tokamak assembly hall environment, and design of the wider magnet system to accommodate the joints (including insulation methods and magnet operating principles).

Planned Impact

The primary impact of this fellowship would be felt by Tokamak Energy, and wider impact to society and the UK economy would be felt following the success of the company in its mission to deliver a clean energy source and a new UK industry.

[1] - Characterisation of HTS conductors at fusion-scale production.
A study of this nature would be transformative for Tokamak Energy as a business because it would provide a vital insight into the performance that can be expected from HTS tapes in very large quantities, enabling more precise magnet designs to be devised and de-risking magnet performance expectations. This is crucial for tokamaks, since crucial aspects of their functionality rely on the magnet meeting the design specification, for example resonant plasma heating systems. At an indicative cost of several hundred million pounds in HTS material on a commercial fusion device, there is a strong imperative to have a dedicated expert in the field performing deep studies into conductor QA at the company.

[2] - Development of dismantlable coil structures for HTS fusion magnets
The development of dismantlable coil structures, permitting a single coil to be split into two pieces, will have drastic influence on the permissible coil configurations and the way in which tokamaks can be practically assembled. This would be a transformative innovation that may radically change tokamak design and manufacture for the better. Coils can be placed in optimised locations such that they have maximal effect, and the assembly process for tokamaks can be made as quick and simple as possible. Both will ultimately lower the cost per unit power of the devices, from which the impact to wider society and the UK economy will be felt.

Publications

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Mitchell N (2021) Superconductors for fusion: a roadmap in Superconductor Science and Technology

 
Description The work conducted in this project is directly fed into the development of fusion magnets at Tokamak Energy, progressing the company and the wider UK and international field towards the goal of clean, secure, cost effective, safe and abundant energy production.
First Year Of Impact 2021
Sector Energy
Impact Types Economic

 
Description Lecture to Fusion Doctoral Training Network
Geographic Reach Local/Municipal/Regional 
Policy Influence Type Influenced training of practitioners or researchers
Impact The lecture provided represents training of UK postraguate students, ensuring that the UK has a supply of well qualified graduates to feed a growing fusion energy industry.
 
Description Lecture to Institute of Physics Superconductivity Summer School
Geographic Reach Multiple continents/international 
Policy Influence Type Influenced training of practitioners or researchers
Impact The lecture represents training for a UK and international workforce and research field in superconductivity, which is expected to have significant future environmental sustainability impacts and requires a highly educated workforce.
URL http://super2021.iopconfs.org/Home
 
Description Participation in Superconductivity Steering Group
Geographic Reach Multiple continents/international 
Policy Influence Type Participation in a guidance/advisory committee
 
Description Participation in UK Fusion Materials Roadmap - Magnet Materials Pillar
Geographic Reach National 
Policy Influence Type Participation in a guidance/advisory committee
 
Description Imperial College London Collaboration 
Organisation Imperial College London
Country United Kingdom 
Sector Academic/University 
PI Contribution Tokamak Energy has collaborated with Imperial College London for the purposes of investigation of low melting bismuth-indium based solders and their interaction with copper substrates. This exploited mutual interest in this field, for wearable electronics on ICL's behalf and for HTS magnet jointing applications on Tokamak Energy's. Tokamak Energy provided samples and industrial supervision/advice from world expert Dr Sergey Belyakov.
Collaborator Contribution ICL performed electron microscopy, investigating phases present and their long term stability.
Impact A joint conference presentation was delivered at The Minerals, Metals and Materials Society (TMS) conference in Atlanta, March 2024, delivered by Dr Belyakov.
Start Year 2022
 
Title ALIGNMENT OF HTS TAPES 
Description Patent in the field of jointing of HTS magnets for fusion and other applications. 
IP Reference ZA202102197 
Protection Patent / Patent application
Year Protection Granted 2023
Licensed No
Impact Patent of commercial value to the business and furtherment of the field of high temperature superconducting magnets for fusion and other applications
 
Title HIGH TEMPERATURE SUPERCONDUCTOR FIELD COIL 
Description A method of manufacturing a High Temperature Superconductor, HTS, field coil from one or more HTS tapes. Each HTS tape comprises an HTS material layer. The method comprises: winding the one or more HTS tapes about an axis to form a field coil comprising windings of HTS tape; and removing material from an axial edge of the one or more of the HTS tapes around at least a part of one or more of the windings to reduce the extent of the one or more HTS tapes along the axis of the field coil. 
IP Reference US2023343498 
Protection Patent / Patent application
Year Protection Granted 2023
Licensed Commercial In Confidence
Impact Patent of commercial value to the business and furtherment of the field of high temperature superconducting magnets for fusion and other applications
 
Title HIGH TEMPERATURE SUPERCONDUCTOR MAGNET 
Description Abstract A high temperature superconductor (HTS) magnet and supply of electrical current to HTS magnets wherein a coil formed of nested concentric windings wound around an axis of the coil, each winding comprising HTS material; and first and second conductor elements each comprising respective electrical contact surfaces through which to supply electric current to, or receive electric current from, a portion of a respective at least one of the windings. Each electrical contact surface provides electrical contact between the conductor element and an axial edge of the coil at least partially around the respective at least one of the windings. The electrical contact surface of the first conductor element being located closer to the axis than the electrical contact surface of the second conductor element. The electrical current supplied to the coil through the first conductor element circulates around successive windings of the coil before being received by the second conductor element. x Figure 3A F ig ure 3 
IP Reference AU2024200590 
Protection Patent / Patent application
Year Protection Granted 2024
Licensed Commercial In Confidence
Impact Patent of commercial value to the business and furtherment of the field of high temperature superconducting magnets for fusion and other applications
 
Title HTS LINKED PARTIAL INSULATION FOR HTS FIELD COILS 
Description A high temperature superconducting, HTS, field coil. The HTS field coil comprises a plurality of turns comprising HTS material and metallic stabilizer; and a partially insulating layer separating the turns, such that current can be shared between turns via the partially insulating layer. The partially insulating layer comprises an insulating region, and a plurality of electrically conductive paths through the insulating region, wherein current can be shared between the turns via the electrically conductive paths. Each electrically conductive path comprises an HTS bridge comprising HTS material, wherein the HTS bridge is in series with normally conducting material of the electrically conductive path. 
IP Reference US2023010097 
Protection Patent / Patent application
Year Protection Granted 2023
Licensed Commercial In Confidence
Impact Patent of commercial value to the business and furtherment of the field of high temperature superconducting magnets for fusion and other applications
 
Title HTS TAPE WITH IMPROVED TRANSVERSE CONDUCTANCE 
Description A high temperature superconducting, HTS, tape. The HTS tape comprises a superconducting layer formed from HTS material, a substrate, and one or more buffer layers separating the superconducting layer from the substrate. The HTS tape further comprises a plurality of holes extending at least through the superconducting layer and the one or more buffer layers and conductive material within each hole. The conductive material provides an electrical connection to the superconducting layer through the one or more buffer layers via the hole. 
IP Reference WO2023194481 
Protection Patent / Patent application
Year Protection Granted 2023
Licensed Commercial In Confidence
Impact Patent of commercial value to the business and furtherment of the field of high temperature superconducting magnets for fusion and other applications
 
Title JOINT AND METHOD OF JOINING 
Description A method of joining a first substrate and a second substrate to thereby form a joint. A stack is provided, comprising filler material and a plurality of retention mediums, between the first and second substrate. The stack is heated to melt the filler material and to wet the first and second substrate with melted filler material. Said melted filler material is allowed to solidify to form the joint. 
IP Reference WO2023232816 
Protection Patent / Patent application
Year Protection Granted 2023
Licensed Commercial In Confidence
Impact Patent of commercial value to the business and furtherment of the field of high temperature superconducting magnets for fusion and other applications
 
Description "Fast Forward" Documentary 
Form Of Engagement Activity A broadcast e.g. TV/radio/film/podcast (other than news/press)
Part Of Official Scheme? No
Geographic Reach International
Primary Audience Public/other audiences
Results and Impact - Feature on Rakuten Documentary "Fast Forward", Episode 1: Nuclear Fusion, uncovering the technologies of tomorrow and explaining this to a general audience.
- Filmed by crew of 7 including host Nelufar Hedayat
- Interviewed on 11th March 2022.
- I was specifically requested by name to be interviewed by the crew, evidencing my growing presence in the public domain
- Aired December 2022 and in wc 12th dec was in the top watched shows on Rakuten TV.
Year(s) Of Engagement Activity 2022
URL https://www.imdb.com/title/tt21653876/
 
Description "Fully Charged" YouTube interview 
Form Of Engagement Activity A broadcast e.g. TV/radio/film/podcast (other than news/press)
Part Of Official Scheme? No
Geographic Reach International
Primary Audience Media (as a channel to the public)
Results and Impact - Interviewed by Film crew and presenter Helen Czerski on HTS magnets for fusion
- Filmed 25th May 2022
- Due to air July 2022
Year(s) Of Engagement Activity 2022
URL https://www.youtube.com/watch?v=QjyR3kJvLTA&t=2s
 
Description BBC News Article - "Mind Boggling Magnets Could Unlock Plentiful Power" 
Form Of Engagement Activity A press release, press conference or response to a media enquiry/interview
Part Of Official Scheme? No
Geographic Reach International
Primary Audience Media (as a channel to the public)
Results and Impact I was interviewed by Technology for Business Editor, Ben Morris, for a BBC News article on the potential of powerful high temperature superconducting magnets in bringing about commercial fusion energy.

My contribution, on behalf of Tokamak Energy, had a major role in the article, including opening and closing the piece.

The article was extremely successful, receiving more than 1 million views on its release day (11th May 2021), reaching the top 10 BBC news articles that day.

https://www.bbc.co.uk/news/business-56843149
Year(s) Of Engagement Activity 2021
URL https://www.bbc.co.uk/news/business-56843149
 
Description Engagement with BEIS, including visit from BEIS Secretary of State, The Rt. Hon. Kwarsi Kwarteng 
Form Of Engagement Activity Participation in an open day or visit at my research institution
Part Of Official Scheme? No
Geographic Reach National
Primary Audience Policymakers/politicians
Results and Impact On 15th July 2021 I was involved in a visit from The Rt. Hon. Kwarsi Kwarteng, Secretary of State for Business, Energy and Industrial Strategy, and other delegates from BEIS. The visit helped to educate policymakers and steer the UK towards being the first country in the world to legislate the rollout of fusion energy.

I played a major role in providing a tour and insights on magnet technology and fusion energy under development at Tokamak Energy.

https://www.tokamakenergy.co.uk/tokamak-energy-signals-major-expansion-with-over-160-new-jobs-as-it-pioneers-commercial-fusion-energy/

I was interviewed on camera explaining what fusion is in basic understandable terms to a general audience, and the footage was later compiled into a short video that was released on social media by BEIS - https://en-gb.facebook.com/beisgovuk/videos/dr-greg-brittles-talks-about-the-benefits-of-fusion-energy/425594832230524/
Year(s) Of Engagement Activity 2021
URL https://en-gb.facebook.com/beisgovuk/videos/dr-greg-brittles-talks-about-the-benefits-of-fusion-ener...
 
Description Government Engagement (Various) 
Form Of Engagement Activity Participation in an open day or visit at my research institution
Part Of Official Scheme? No
Geographic Reach International
Primary Audience Policymakers/politicians
Results and Impact Hosted various government visits to Tokamak Energy Ltd in Oxfordshire, including:
- Visit by Baroness Olivia Bloomfield of Hinton Waldrist, 3rd January 2024
- Visit by Dept for International Trade (Office for Investment) and No.10 Business Unit, 17th August 2023,
- Visit by Hiroko Matsui, Secretary General for Science, Technology and Industry (Government of Japan), 5th September 2023

All visits contribute to education and influence on policymaking of the UK government and Japanese government in the field of fusion energy.
Year(s) Of Engagement Activity 2023,2024
 
Description Khalifa University - Focus On Fusion Event 
Form Of Engagement Activity Participation in an activity, workshop or similar
Part Of Official Scheme? No
Geographic Reach International
Primary Audience Undergraduate students
Results and Impact Three-day 'Focus on Fusion' event to deliver an inspirational introduction to clean, secure and affordable energy source of the future

Tokamak Energy and Khalifa University of Science and Technology's Emirates Nuclear Technology Center (ENTC) presented the UAE's first-of-its-kind 'Focus on Fusion' event to deliver an inspirational introduction to the clean, secure and affordable energy source of the future.

A key theme at UAE's COP28 in Dubai later that year, fusion technology is expected to deliver energy security and play an important role in building a net zero world in the fight against climate change.

Held from 19-21 September at Abu Dhabi's Khalifa University Main Campus, the three-day event included an exhibition to introduce visitors to the world of fusion and networking of stakeholders in the energy sector. Tokamak Energy's team of leading scientists and engineers (including UKRI FLF holder Dr Greg Brittles) offered a series of lectures covering different approaches to delivering commercial fusion, the physics of fusion and how new generation high temperature superconducting magnet technology has accelerated progress.
Year(s) Of Engagement Activity 2023
URL https://tokamakenergy.com/2023/09/11/tokamak-energy-and-khalifa-university-to-present-key-advantages...
 
Description LBC Interview - "The People Who Will Change The World" 
Form Of Engagement Activity A press release, press conference or response to a media enquiry/interview
Part Of Official Scheme? No
Geographic Reach National
Primary Audience Media (as a channel to the public)
Results and Impact - Following Richard Branson. I was interviewed as one of five "people who will change the world", by LBC radio host Tom Swarbrick.
- The interview covered the recent announcement of fusion energy gain at the US National Ignition Facility, and provided a general public education on fusion energy, and Tokamak Energy's plans to commercialise this.
- An 8-minute excerpt from the interview was aired on LBC radio on the evening of 11/01/2023. The full 20 minute interview was aired on Tom Swarbrick's "The Session" podcast.
Year(s) Of Engagement Activity 2023
URL https://www.youtube.com/watch?v=8aS1i0sUX-I
 
Description Participation in visit by Secretary of State for International Trade, Amanda Solloway 
Form Of Engagement Activity Participation in an open day or visit at my research institution
Part Of Official Scheme? No
Geographic Reach National
Primary Audience Policymakers/politicians
Results and Impact On 17th June 2021 I participated in a site visit by Minister for Science, Research and Innovation, Amanda Solloway MP.

I made a major contribution to the visit by explaining the concepts and status of HTS Magnet Technology and its role in the field of fusion energy.

The Minister was delighted to see the benefit of UKRI Future Leaders Fellowship funding in supporting research in this important field.
Year(s) Of Engagement Activity 2021
URL https://www.tokamakenergy.co.uk/minister-for-science-opens-new-high-tech-divertor-lab-at-tokamak-ene...
 
Description Sky News Interview 
Form Of Engagement Activity A press release, press conference or response to a media enquiry/interview
Part Of Official Scheme? No
Geographic Reach International
Primary Audience Media (as a channel to the public)
Results and Impact - Feature following NIF announcement of net energy gain from fusion fuel, featuring on Sky News in Dec 15th 2022
- I described the role that powerful magnets will play in the commercialisation of fusion energy, to the general public.
Year(s) Of Engagement Activity 2022
 
Description iMechE Impulse to Innovation podcast 
Form Of Engagement Activity A broadcast e.g. TV/radio/film/podcast (other than news/press)
Part Of Official Scheme? No
Geographic Reach National
Primary Audience Public/other audiences
Results and Impact - Podcast episode on fusion energy alongside CEO Chris Kelsall
- Recorded 25/04/2022. Aired 03/04/2022.
- Presenter Dr Helen Meese.
Year(s) Of Engagement Activity 2022
URL https://imeche.podbean.com/