Deep Eutectic Solvents and the Future of the Critical Metals Circular Economy

Lead Research Organisation: Argo Natural Resources Ltd t/a Descycle
Department Name: Research

Abstract

Waste Electrical and Electronic Equipment (WEEE) is the world's fastest growing waste stream, generating approximately 54 million tonnes per annum (Mtpa). The value of the metals contained in this waste stream is valued at £43Bn, including numerous precious and critical metals needed to move to a low carbon economy, most of which is lost to landfill.
WEEE that is recycled is processed using inefficient and environmentally impactful smelting and refining processes that require significant energy, water use and discharge of large quantities of CO2 into the atmosphere, a processes that is at odds with commitments to a low carbon economy.
The UK, which is one of the largest WEEE producers (23.9kg/person; 1.6mtpa) (UN GEM 2020), exports huge volumes of WEEE for recycling due to limited domestic and advanced recycling capacity. There is therefore a need within the UK for a domestic recycling option that can not only recycle and extract the trapped metal value within WEEE but do so in a more efficient and environmentally sustainable way.
This research will build on current UK research into the application of a novel chemistry, known as Deep Eutectic Solvents (DES), in the extraction of metals form WEEE. The research aims to create a low impact alternative to current WEEE recycling methods, reducing the environmental impact of metals production and establishing the UK as a world leader in the field of environmentally sustainable metals recycling and production with the associated economic benefits of GDP increase and job creation.
DES are based on very simple chemistry where molecules such as pro-vitamin B4, (in chicken feed), are combined with organic molecules such as citric acid, (in fruit), or urea, which is a (fertiliser) to form liquids that excel at dissolving metals. They are a class of biodegradable, environmentally benign, low cost, recyclable, water free, free of strong acid and base liquids that were developed in the UK as an alternative to highly dangerous, toxic and environmentally hazardous processes that are currently employed. They can dissolve metals out of mined ores and also WEEE, so can be applied to multiple metal processing industries. They do not produce large amounts of waste, greenhouse gases or other particulate emissions, require less energy and are highly efficient at dissolving a wide range of different metals. This makes them excellent solvents for recycling and recovery of metals that can then be used in the low carbon economy, such as nickel, copper, gold etc. which have uses in the move to electrification over fossil fuel use. DES can also extract other metals, including Rare Earth Elements (REE) which are crucial in the production of efficient permanent magnet motors for hybrid-electric vehicles and wind turbine generators.
Rare Earth Element (REE) recovery is another critical industry to the UK economy however, China currently produces around 80% of the world's REE. Furthermore, only 1% of REE are currently recycled. The current processes are in many ways similar to the ones that are used in current WEEE recycling processes and so are also in need of cleaner alternatives. This presents an exciting and critical opportunity for the UK to develop new lower energy and environmentally safer technology to become global leaders in this industry as well. This would remove the reliance on countries like China for supply of these metals.
The need for increasing WEEE recycling and establishing a sophisticated UK industry has been called for in the latest Environmental Audit Committee (EAC) report and securing the supply of REE outside of China, necessary for renewable projects such as the Dogger Bank wind farm, is a priority both at national and European level. These are both issues this research can help solve by recovering and recycling critical metals for a low carbon and circular economy in the UK.
DES are exactly the technology to drive this metals recycling revolution in the UK forward.

Publications

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Hartley JM (2022) Iodine speciation in deep eutectic solvents. in Physical chemistry chemical physics : PCCP

 
Description The technology has now been sufficiently developed that a full bench scale pilot line has been developed and operated successfully 10 times with no loss in performance. Several key challenges have been identified during the process and continued work will focus on optimising these alongside targeting clear opportunities for improving the overall process economics. An independent techno economic assessment has been generated for the process developed and is highly encouraging that the technology can be scaled in size which is important for commercialisation.
Exploitation Route The outcomes of this award will be the basis for large scale pilot development with an aim to reach commercialisation after positive bench scale trials. The technology will at this point be used by commercial partners GAP Group NE in the UK and additional partners in the US/Europe/Asia.
Sectors Chemicals

Electronics

Environment

URL https://www.descycle.com/news/e-waste-recycling-lab-pilot-achieves-technology-readiness-level-6
 
Description These new findings have been the cornerstone of proving the technology is viable for commercialisation and is leading the support for attracting additional capital to fund the large scale pilot plant which is due to be constructed and commissioned in 2025.
First Year Of Impact 2023
Sector Electronics,Energy,Environment
Impact Types Economic

 
Description BSI and Rare Earth Standards for the CLIMATES programme - Stakeholder Interviews
Geographic Reach National 
Policy Influence Type Contribution to a national consultation/review
 
Description Partnership with Centre for Process Innovation - CPI 
Organisation Centre for Process Innovation (CPI)
Country United Kingdom 
Sector Private 
PI Contribution The original concept of the technology was developed and tested by me prior to and during my Future Leaders Fellowship, but a number of challenges existed that sat outside of my existing skill set. By working with CPI we were quickly able to identify both technologically and commercially valid strategies to expand the technology beyond just the initial stages of the flow sheet. I provided the early stages of the flow sheet with laboratory data as evidence and provided strategies to develop a full process flow sheet which needed to validated by scale up specialists in a fail fast approach. The whole of the flow sheet was proven valid and viable which has given confidence in commercialising this technology and investors that I am the right person to drive this technology forward.
Collaborator Contribution Validated the whole of the flow sheet in small scale and large scale tests culminating in a batch large scale pilot which was fully operated 10 times with no loss in performance. They provided a 3rd party validated techno economic assessment using the skill sets they have internally at CPI and have helped design the initial concepts of the demonstrator unit and commercial plant.
Impact Multidisciplinary programme that utilises chemists/engineers/chemical engineers/project management. We have utilised the support of CPI to help encourage investment into DEScycle which has helped grow the business which is the vehicle which will exploit this technology commercially.
Start Year 2021
 
Title Compositions and processes for the extraction of metals using non-aqueous solvents 
Description A two stage process for recovering all metals from Waste Electronic goods such as PCB's. This process is a liquid chemistry and is based on the Deep Eutectic Solvent (DES) platform as an alternative to the hazardous chemistry that are already used in metals processing. 
IP Reference PN839702GB 
Protection Patent / Patent application
Year Protection Granted 2023
Licensed No
Impact This has been the cornerstone of investment into Argo Natural Resources to be able to expand the current team and allow for necessary work not covered by the Future Leaders Fellowship award to be funded. It has allowed for the JV with GAP Group to be formed which is the first route to market.
 
Description Bloomberg To 25 UK Start Ups to Watch 2023 Recognition 
Form Of Engagement Activity Engagement focused website, blog or social media channel
Part Of Official Scheme? No
Geographic Reach International
Primary Audience Industry/Business
Results and Impact DEScycle were identified out a over 2000 other UK based start ups as one of the 25 to watch in the UK based on our novel technology approach to recycling of E-waste that is being developed in the Future Leaders Fellowship award. This has given a large rubber stamp of approval to the work we are doing and the technology and has raised a significant amount of attention for myself, the technology and the business from relevant future stakeholders.
Year(s) Of Engagement Activity 2023
URL https://www.descycle.com/news/bloomberg-uk%E2%80%99s-startups-to-watch
 
Description Promotional Video of Technology Development on E-waste Recycling 
Form Of Engagement Activity A press release, press conference or response to a media enquiry/interview
Part Of Official Scheme? No
Geographic Reach International
Primary Audience Industry/Business
Results and Impact The promotional video was made and released to coincide with raising the profile of myself, technology being developed on the Future Leaders Fellowship and the business. It has raised a number of enquiries from potential partners and media outlets who wish to release articles when the next stage of development has been achieved.
Year(s) Of Engagement Activity 2023
URL https://youtu.be/zB8ZVENELho?si=38GCfiMdXC03Mk20
 
Description UK-US Critical Minerals R&D Workshop 
Form Of Engagement Activity A talk or presentation
Part Of Official Scheme? No
Geographic Reach International
Primary Audience Industry/Business
Results and Impact Invited to give a talk on the work I am doing as part of my Future Leaders Fellowship and wider activities in DEScycle as means of fostering collaborative opportunities to support the needs for greater support on the critical minerals and metals circular economy. In particular I was chosen to speak on novel technology approaches to recycling of E-waste. There were over 30 in attendance ranging from government officials from US and UK institutions (DoE/SIN etc.), Research Institute Directors and Academics and industry specialists. Significantly raised profile of myself, the technology and my company DEScycle. Have built a number of collaborative opportunities to further improve the technology developments I am developing with the Future Leaders Fellowship grant from both the UK and US and will expand on these further in 2024.
Year(s) Of Engagement Activity 2024
URL https://www.linkedin.com/posts/fcdo-research-science-and-innovation_technologies-scienceandinnovatio...