Sub-Micron 3D Holographic Lithography.
Lead Research Organisation:
Durham University
Department Name: Engineering and Computing Sciences
Abstract
The miniaturization of measurement systems has been an outstanding technological success for many decades enabling some of mankind's most spectacular achievements. For example: extra terrestrial space landings on the large scale and in-vivo intensive care instrumentation on a small scale. In-situ measurement is fundamental to progress and will remain so for the discoveries to come. Connecting together and assembling these micro- and nano- systems has been achieved to date with essentially planar solutions. Photographically defined wires on flat silicon chips have suited the mass manufacture market well and avoided time consuming writing in three dimensions of one wire at a time. Our research programme addresses this problem, to enable the creation of three dimensional measuring devices on the nanometric scale produced as we manufacture computer chips at present. When component size gets very small, the molecular world is rarely flat and our project in Holographic Lithography is intended to pioneer some of the approaches needed to engineer and build this new small world. The construction of the silicon age has required as many sophisticated tools as the building of previous stone, steam or space ages . One technique above all others stands out as we live through the information revolution: that of lithography. Akin to photography, the creation of micro circuits by developing overlaid pictures of the components and interconnections required has reached incredible precision. But like all photographs, photocopiers or printers, they freeze the action on a two dimensional plane. Attempts to move into the three-dimensional, sub-micron world leave us with out of focus and coarse structures requiring individual attention and wire-by-wire assembly. However, holograms give us the means to store and reproduce three-dimensional images as they ought to be. We can use holograms as a pair of spectacles in our lithography system to enable us to create the correct patterns in three-dimensions.Our research is aimed at extending two-dimensional photolithography, which has already achieved deep sub micron resolutions of better than 50 nanometres, to three-dimensional holographic lithography. The potential applications occur wherever the small active measurement system has to connect to the real world. Miniature gyroscpes or microphones, aerials and test tubes are all 3D real objects able to work more effectively if not constrained to flat world restrictions. In terms of connection alone, the ability to wire and stack existing 2D computer chips with a 3D wire lattice between layers will enable a greater information processing density for new computer technology.Potential benefits can now be extrapolated. An age comes to an end for the researchers when every last ounce of performance is squeezed from the technology. Expanding information processing into the third dimension is an inevitable but tricky step to accomplish. We believe our work in sub-micron Holographic Lithography will enable one of the required tools and will thus bring many direct and indirect benefits both to the scientific and wider community.
Publications
Cowling JJ
(2011)
Three-dimensional holographic lithography by an iterative algorithm.
in Optics letters
Cowling Joshua James
(2015)
An iterative algorithm for lithography on three-dimensional surfaces
Florian Soulard (Author)
(2011)
Fabricating Non-planar Antenna Structures by a Novel 3-D Holographic Photolithography Method
Florian Soulard (Author)
(2012)
Iterative zero-order suppression from an off-axis hologram based on the 2D Hilbert transform
Florian Soulard (Author)
(2011)
Holographic Recording of Vertical Surfaces
Gavin Williams (Author)
(2010)
Holographic Photolithography for 3D Integration
McWilliam R
(2016)
High-contrast pattern reconstructions using a phase-seeded point CGH method.
in Applied optics
Description | Developed the ability to write 3D structures at micron scale. |
Exploitation Route | For creation of 3D ICs, |
Sectors | Electronics |
URL | https://www.dur.ac.uk/ces/projects/3di/ |
Description | interaction with artist using holography |
Sector | Creative Economy,Electronics |
Impact Types | Cultural |
Description | Impact Acceleration Award |
Amount | £7,000 (GBP) |
Organisation | Engineering and Physical Sciences Research Council (EPSRC) |
Sector | Public |
Country | United Kingdom |
Start | 04/2014 |
End | 09/2014 |
Description | School of Engineering Studentship (Joshua Cowling) |
Amount | £60,000 (GBP) |
Organisation | Durham University |
Sector | Academic/University |
Country | United Kingdom |
Start | 09/2009 |
End | 09/2012 |
Description | epsrc Studentship |
Amount | £60,000 (GBP) |
Organisation | Engineering and Physical Sciences Research Council (EPSRC) |
Sector | Public |
Country | United Kingdom |
Start | 01/2010 |
End | 01/2013 |
Description | Collaborative publication with MolTech GmbH |
Organisation | MolTech GmbH |
Country | Germany |
Sector | Private |
PI Contribution | Evaulation of beam shaping optics (using "piShaper" from MolTech GmbH) in our research apparatus. Resulted in conference papers that demonstrated improvements brought to quality of holographic lithography process. |
Collaborator Contribution | Loan of "piShaper" optics for initlal trials and delivery of conference papers. |
Impact | Primary outcomes were co-authored conference papers: 10.1117/12.841289 and 10.1117/12.858646. This collaboration was not multi-disciplinary. |
Start Year | 2010 |
Title | EXPOSURE APPARATUS AND METHODS |
Description | A light beam collimated by illumination optics from a radiation source illuminates the surface of a wave front modulator such as an Spatial Light Modulator (SLM) or Computer Generated Hologram photomask (CGH). The resulting wave travels via projection optics to the substrate, passing through a projection lens assembly. |
IP Reference | EP2321702 |
Protection | Patent granted |
Year Protection Granted | 2011 |
Licensed | No |
Impact | N/A |
Title | Holographic lithography using geometrical shapes |
Description | A method and system for generating holographic diffraction patterns is disclosed. The method includes the steps of defining at least one geometrical shape; generating at least one line segment to represent the at least one geometrical shape; calculating a line diffraction pattern on a hologram plane, including calculating the Fresnel diffraction equation for an impulse representing the at least one line segment with a line width control term and a line length control term; and adding vectorially, where there are two or more line segments, the line diffraction patterns to form the holographic diffraction pattern. The method enables generation of two and three-dimensional shapes through the use of the line width and line length control terms and identifying where any lines cross so that the diffraction pattern can be suitably corrected. |
IP Reference | GB2419501 |
Protection | Patent granted |
Year Protection Granted | 2006 |
Licensed | No |
Impact | N/A |
Title | Improvements in or relating to holography |
Description | An iterative algorithm for hologram design with multiple output image planes arranged in close proximity to create continuous patterns within an imaging volume is disclosed. These may then be used for photolithography on 3D surfaces, or for generation of holograms for use in consumer devices. |
IP Reference | GB2490065 |
Protection | Patent application published |
Year Protection Granted | 2012 |
Licensed | No |
Impact | N/A |
Title | 3D Maskless Lithographic Exposure Tool |
Description | As outlined in the grant proposal, we have created a 3D maskless Lithographic exposure tool as a prototype from an existing maskless exposure tool. |
Type Of Technology | New/Improved Technique/Technology |
Year Produced | 2010 |
Impact | pending. |
Title | Conical Spiral Antenna |
Description | We have developed a process which has allowed us to produce a conical spiral antenna as a demonstration of holographic lithography for a real application. |
Type Of Technology | Physical Model/Kit |
Year Produced | 2010 |
Impact | demonstrator unit made |
Title | Matlab based Iterative optimisation algorithm package developed in-house |
Description | Matlab based Iterative optimisation algorithm package developed in-house |
Type Of Technology | Software |
Year Produced | 2010 |
Impact | led to patent application |
Description | Exhibition and presentation at Photonex industry conference |
Form Of Engagement Activity | A talk or presentation |
Part Of Official Scheme? | No |
Geographic Reach | National |
Primary Audience | Other academic audiences (collaborators, peers etc.) |
Results and Impact | The presentation was used as a vehicle for discussions with industrial specialists in optics community and exhibition to attract potential collaboration. A number of industrial leads were pursued following the event. |
Year(s) Of Engagement Activity | 2010 |
Description | IEEE Plenary Talk |
Form Of Engagement Activity | A talk or presentation |
Part Of Official Scheme? | No |
Geographic Reach | International |
Primary Audience | Professional Practitioners |
Results and Impact | IEEE plenary talk at University of Peradeniya. N/A |
Year(s) Of Engagement Activity | 2011 |
Description | Impact Acceleration Visit to Silicon Valley, July 2014 |
Form Of Engagement Activity | Participation in an activity, workshop or similar |
Part Of Official Scheme? | Yes |
Geographic Reach | International |
Primary Audience | Professional Practitioners |
Results and Impact | Practical demonstration of new technology as a trade show stand. Follow up discussions with companies about interest level. |
Year(s) Of Engagement Activity | 2014 |
Description | Invited presentation to health professionals, Royal United Hospital, Bath |
Form Of Engagement Activity | A talk or presentation |
Part Of Official Scheme? | No |
Geographic Reach | Local |
Primary Audience | Health professionals |
Results and Impact | Discussions with health professionals after presentation regarding novel sensors No specific follow-up. |
Year(s) Of Engagement Activity | 2012 |
Description | Membership of Through Life Engineering Services Advisory Board (Alan Purvis) |
Form Of Engagement Activity | A formal working group, expert panel or dialogue |
Part Of Official Scheme? | Yes |
Geographic Reach | International |
Primary Audience | Professional Practitioners |
Results and Impact | Professor Alan Purvis assigned membership of Through Life Engineering Services: Innovative Manufacturing advisory board . Awarding Body - EPSRC, CIM consultation on novel sensors, for example. |
Year(s) Of Engagement Activity | 2011 |
Description | Presentation at IeMRC conference, Loughborough |
Form Of Engagement Activity | A talk or presentation |
Part Of Official Scheme? | No |
Geographic Reach | National |
Primary Audience | Other academic audiences (collaborators, peers etc.) |
Results and Impact | Research presentation "3D photolithography" given to peers within the EPSRC IeMRC centre. Primarily discussions with peers. |
Year(s) Of Engagement Activity | 2011 |
Description | Presentation at research to industry (R2i) IMAPS community, Loughnborough |
Form Of Engagement Activity | A talk or presentation |
Part Of Official Scheme? | Yes |
Geographic Reach | National |
Primary Audience | Other academic audiences (collaborators, peers etc.) |
Results and Impact | Elevator pitch "3d photolithography" A number of queries following event about our research. |
Year(s) Of Engagement Activity | 2012 |
URL | http://uk.imapseurope.org/index.php/event-calender/details/25-R2i |
Description | Presentation to Intel Ireland 2009 |
Form Of Engagement Activity | A talk or presentation |
Part Of Official Scheme? | No |
Geographic Reach | International |
Primary Audience | Professional Practitioners |
Results and Impact | Presentation to Intel Ireland 2009. N/A |
Year(s) Of Engagement Activity | 2009 |
Description | Presentation to Intel USA 2008 |
Form Of Engagement Activity | A talk or presentation |
Part Of Official Scheme? | No |
Geographic Reach | International |
Primary Audience | Professional Practitioners |
Results and Impact | Presentation to Intel USA 2008. N/A |
Year(s) Of Engagement Activity | 2008 |
Description | Presentations at Ben-Gurion University and Technion In Israel |
Form Of Engagement Activity | A talk or presentation |
Part Of Official Scheme? | No |
Geographic Reach | International |
Primary Audience | Professional Practitioners |
Results and Impact | Presentations at Ben-Gurion University and Technion In Israel. Follow on interaction with life sciences microscopy idea. |
Year(s) Of Engagement Activity | 2011 |
Description | Presentations to ESME Grand Ecole Paris 2012 |
Form Of Engagement Activity | A talk or presentation |
Part Of Official Scheme? | No |
Geographic Reach | International |
Primary Audience | Public/other audiences |
Results and Impact | Presentations to ESME Grand Ecole Paris 2012. One student was attracted to a Summer Placement in Durham to work with the team. |
Year(s) Of Engagement Activity | 2012 |