3D-Printed Platforms to Study and Utilise the Photoelectrochemistry of Photosynthetic Biofilms

Lead Research Organisation: University of Cambridge
Department Name: Chemistry

Abstract

The aim of this research, which is to be carried out at the University of Cambridge, is to 3D-print platforms for studying and utilising biofilms. The propensity for microorganisms to form biofilms on surfaces can have profoundly contrasting implications in different contexts. For example, microbial biofilms are a large problem in the medical industry since they can be highly resistant to antibiotics whilst at the same time causing up to 80% of infections, according to the US National Institutes of Health. On the other hand, there is a large community who are harnessing the metabolic power of biofilms to remediate waste water, carry out chemical synthesis, and generate electricity in an inexpensive and renewable manner. For example, photosynthetic microorganisms, including cyanobacteria and algae, have been recruited to form biofilms on conductive substrates so that it would injects charges into the substrate during light irradiation, much like solar cells, in what is known as bio-photovoltaics.
Both separate efforts to eradicate and exploit microbial biofilms are currently hindered by knowledge gaps within the complex field of biofilm biology, where the interfacial biofilm-material interactions that govern biofilm physiology are not well understood. We want to develop a platform in which the surface morphology of different materials can be precisely controlled to study and control the number of cells the scaffold can accommodate. This will be done using of 3D-printing, a powerful prototyping tool used in a wide range of applications. As a starting point, this research will focus on using 3D-printing to optimise cyanobacterial loading into a conductive scaffold. The improvement in loading is expected to improve the solar-to-power conversion efficiency of bio-photovoltaics, which is currently very inefficient. The idea is to use 3D-printing to build a library of conductive 3D scaffolds varying in dimensions, morphological features, roughness, and materials, and screen these for high cell loading, biofilm formation, and test them under light irradiation to measure solar-to-charge output.
An important parallel aim of this project is to understand the underlying mechanisms that give rise to the exchange of energy/charges between the organisms and the material during light irradiation. Currently, it is not known whether this exchange is due to a self-protective mechanism by photosynthetic organisms, a mode of cell-cell communication, or to what extent it is detrimental or beneficial to the physiology of the biofilm. To answer these questions, advanced imaging and spectroscopic techniques will be adapted to probe the distribution and chemistry of common cellular components within the biofilm during dark and light cycles. When the two parts of the project are married up, more wholistic strategies to facilitate efficient exchange between the biofilm and the conductive scaffold can be designed - either through bioengineering of the cells and/or through altering the structure/composition of the scaffold.
The most important outcome of this research is that the new platforms will open up the study and ultilisation of biofilms in a large number of applications and research fields. The 3D-printing and imaging strategies developed in this study can be adapted to improve biofilm-materials interactions in current and upcoming biofilm biotechnologies and reactors. Similarly, they can also be adapted for biomedical research to, for example, screen anti-biofilm drugs, study biofilm resistance, and study problems in the large world beyond microbial systems (such as mammalian cells). A more direct outcome of this project would be the generation of valuable lessons and benchmark systems for bio-photovoltaics, which would benefit renewable energy research. We would also unravel a little more the fascinating photobiology of cyanobacteria, which play indispensable roles in the Earth's ecology.

Technical Summary

The overarching aim of this work is to develop new platforms for studying and exploiting the metabolic chemistry of microbial biofilms. As a starting point, the first objective of this project is to demonstrate that additive manufacturing (3D-printing) can be used to optimise solar-to-power conversion efficiency in bio-photovoltaic devices by optimising the electrode architecture for the integration of cyanobacterial biofilms. This will be achieved by using 3D-printing, either through an extrusion or inkjet printing approach, to access a library of electrode architectures varying in dimensions, pore sizes and shapes, roughness, and conductive materials, that cannot be accessed quickly and easily through other means. The new electrodes will be screened for cyanobacterial cell loading capacity, biofilm formation, photoelectrochemical response, and solar-to-power conversion efficiencies, in search of new benchmark systems.
Complementing the first objective, the second objective of this project is to develop approaches to elucidate the mechanism of electron transfer at the biofilm-electrode interface. Currently, the biological role and mechanism of photo-induced charge transfer at the cyanobacterial biofilm-electrode interface is poorly understood. Confocal fluorescence microscopy and resonance enhanced Raman imaging will be coupled to an in-house built photoelectrochemical platform to study the movement of endogenous ions (with the aid of fluorescence probes), organic and inorganic species, and exogenous mediators through a biofilm during dark and light cycles. An enhanced understanding of the interfacial electron transfer pathways will trigger more rational synthetic biology strategies to be devised in future bioengineering efforts. When this (objective 1) is coupled to the rational electrode design (objective 2), more integrated strategies for enhancing solar-to-power conversion efficiencies may become available.

Planned Impact

There are a number of potential (non-academic) beneficiaries from the proposed research.

1) The private sector may benefit from the commercialisation of any promising electrodes or scaffolds that exhibit high loading capacity for biofilms and/or other biocatalysts. This is made more promising by the use of the additive manufacturing (3D-printing) process, which minimises waste and generates highly reproducible scaffolds. The introduction of this product into the market which will likely take several years after the completion of the project, will contribute to the nation's wealth by fostering the UK's economic competitiveness. There are many biocatalyst companies, industries and bioreactor manufacturers within the UK that may benefit from this (e.g. Biocatalysts Ltd, Cellexus, Electrolab, ACWA). The additional impact would be that such a product could be used to significantly widen the scope of biocatalysis and biotransformations possible in UK industries, increasing productivity and creating jobs. The application of this technology is likely to bestow long term benefits to the UK in terms of energy, healthcare, and sustainable manufacture processes.
The generation of promising biophotovoltaic electrodes that are suitable for commercialisation will also greatly benefit the UK economy. Such alternative forms of solar energy generation, despite low solar conversion efficiency, may have important applications in populations living off-grid (>1.5 billion on Earth), and require technology that is more resilient what the current commercial solar cells can provide (they are prone to breakdown in harsh conditions). Photosynthetic microorganisms can be very adaptive and robust against the environment, self-repair, and be assessed in any many of the world that receives sunlight. As such, the successful development of this sustainable technology will have tremendous impact for the wealth and wellbeing of many beyond that of the UK population in the long run.

2) The public sector, including educational institutions and museums, can use the biofilm electrodes developed within the Fellowship as demonstrations of how we can harness energy from natural photosynthesis to power our electronics. The impact from this will be immediate and will help to build appreciation within the community about the money that is being spent on research and also build general awareness of our energy problems.

3) There will be long term benefits to the health of the wider public, mainly due to any long term (greater than 10 years) breakthroughs made relating to biofilm formation. Biofilms are responsible for 80% of infections according to the US National Institutes of Health, and is also highly resilient to antibiotics. Building knowledge about the biofilm-material interface will greatly contribute towards finding solutions for these serious problems, and will improve the quality of life for many within the UK and around the world.

4) Researchers (post-docs and students) within this project will benefit from engaging in outreach activities, communicating and engaging with the greater community about the science being developed uniquely in the UK. They will also benefit immediately from being experience in research in such a diverse multidisciplinary field, where they will be exposed to research in biology, material science, photocatalysis, and photosynthesis, just to name a few.
 
Description We reported a better way to design artificial electron transfer pathways between living cells and electrodes. This is important for enabling electrified biotechnologies that do not rely on genetic mutants.
We developed new methods of 3D-printing nanoparticles that allows us to fabricate highly complex microscopic 3D structures. These structures can be used to form better electrodes for wiring to biocatalysts, which will be important implications for biotechnologies in energy conversion and sensing.
We have developed high-performing biohybrid systems that can carry out light-to-electricity conversion near theoretically predicted values that are also competitive against current bioenergy technologies.
Exploitation Route The findings are the early steps to creating sustainable, environmentally friendly, scalable, decentralised energy/chemical generating systems.
Sectors Agriculture

Food and Drink

Chemicals

Energy

Manufacturing

including Industrial Biotechology

 
Description 3D-Printing electrodes for biophotoelectrochemistry
Amount £150,000 (GBP)
Organisation University of Cambridge 
Sector Academic/University
Country United Kingdom
Start 09/2020 
End 10/2024
 
Description A novel photoelectrochemical method to study photosynthetic electron flow
Amount £10,000 (GBP)
Organisation United Kingdom Research and Innovation 
Sector Public
Country United Kingdom
Start 11/2021 
End 03/2022
 
Description Ambassador Award
Amount £5,000 (GBP)
Organisation L'Oreal (Paris) 
Sector Private
Country France
Start 01/2024 
 
Description Confocal Microscopy to Unravel Cyanobacterial Extracellular Electron Transfer
Amount £150,000 (GBP)
Organisation University of Cambridge 
Sector Academic/University
Country United Kingdom
Start 09/2019 
End 12/2023
 
Description Directed Co-evolution of Next Generation Biohybrids for Energy Conversion
Amount £1,700,000 (GBP)
Organisation European Commission 
Sector Public
Country European Union (EU)
Start 06/2024 
End 07/2029
 
Description Directed Evolution of Next Generation 3D Bio-electrodes
Amount £266,353 (GBP)
Funding ID RPG-2021-210 
Organisation The Leverhulme Trust 
Sector Charity/Non Profit
Country United Kingdom
Start 09/2021 
End 08/2024
 
Description Electrode Modification Strategies for Electrochemical Detection of Nitrates
Amount £20,000 (GBP)
Organisation Alborada Trust 
Sector Charity/Non Profit
Country United Kingdom
Start 03/2022 
End 03/2023
 
Description Engineering Semi-Artificial Cells for New-to-Nature Photosynthesis
Amount £880,000 (GBP)
Organisation Biotechnology and Biological Sciences Research Council (BBSRC) 
Sector Public
Country United Kingdom
Start 04/2024 
End 04/2026
 
Description Enhancing and Redirecting Cyanobacterial Electron Flow (Bioelectricity Spotlight)
Amount £1,100,000 (GBP)
Organisation Biotechnology and Biological Sciences Research Council (BBSRC) 
Sector Public
Country United Kingdom
Start 11/2023 
End 11/2026
 
Description Filling in the green gap in photosynthesis for biophotoelectrochemistry
Amount £150,000 (GBP)
Organisation University of Cambridge 
Sector Academic/University
Country United Kingdom
Start 01/2023 
End 01/2026
 
Description Redox polymers to wire microorganisms to electrodes
Amount £150,000 (GBP)
Organisation University of Cambridge 
Sector Academic/University
Country United Kingdom
Start 09/2020 
End 10/2024
 
Description Robust electron mediators for biophotovoltaic systems
Amount £150,000 (GBP)
Organisation University of Cambridge 
Sector Academic/University
Country United Kingdom
Start 11/2022 
End 11/2025
 
Description UK Women in Science - Sustainability Development
Amount £15,000 (GBP)
Organisation L'Oreal (Paris) 
Sector Private
Country France
Start 06/2022 
End 07/2023
 
Description Unravelling electron transfer processes within photosynthesis using spectro-photoelectrochemistry
Amount £10,000 (GBP)
Organisation Gatsby Charitable Foundation 
Sector Charity/Non Profit
Country United Kingdom
Start 04/2021 
End 12/2022
 
Description Up-Conversion and Down-Conversion Materials for Biohydrid and Solid-state PEC
Amount £190,000 (GBP)
Organisation The Leverhulme Trust 
Sector Charity/Non Profit
Country United Kingdom
Start 12/2023 
End 12/2026
 
Title A novel 3D printing method for generating hierarchical 3D structures using nanoparticles 
Description This technique employs aerosol jet printing and a nanoparticle ink. 3D structures varying in length scales can be printed in a very controlled and reproducible manner. 
Type Of Material Improvements to research infrastructure 
Year Produced 2022 
Provided To Others? Yes  
Impact Just published, impact unknown yet. 
URL https://www.nature.com/articles/s41563-022-01205-5
 
Title Data for Photosynthesis Re-wired on the Pico-second Timescale 
Description Contains a zip file with a folder for each figure in the main text and supplemental information. The data was generated from picosecond transient absorption measurements and electrochemistry. Data is seperated into time, wavelength and delta mOD columns for the TA datasets. All replicates are included before any averaging or data treatment. See the main manuscript for more details on methods. 
Type Of Material Database/Collection of data 
Year Produced 2023 
Provided To Others? Yes  
URL https://www.repository.cam.ac.uk/handle/1810/347776
 
Title Data supporting "3D-printed hierarchical pillar array electrodes for high performance semi-artificial photosynthesis" 
Description Essential data from our publication in Nature Materials (2022) entitled 3D printed hierarchical pillar array electrodes for high performance semi-artificial photosynthesis. by Xiaolong Chen, Joshua M. Lawrence, Laura Wey, Lukas Schertel, Qingshen Jing, Silvia Vignolini, Chritopher Howe, Sohini Kar-Narayan, Jenny Z. Zhang. Repository contains open access data for publication. Files are in pictures or xls format. These data are electrode (inverse opal indium tin oxide, smooth micropillar indium tin oxide and branched micropillar indium tin oxide) characterizations and photo(electro)chemical output measurements, which IO-ITO electrodes were fabricated using templated synthesis method (Methods/Electrode fabrication/IO-ITO electrodes) and SP-ITO, BP-ITO were fabricated by a 3D printing methodology (Methods/Electrode fabrication/SP-ITO, BP-ITO electrodes). The photo(electro)chemical output measurements were conducted under light/dark cycles at moderate light conditions (red LED light source at ? = 680 nm, THORLABS, white LED light source THORLABS, SM2F32-A) and applied potentials of 0.3 V vs.SHE used in the absence of an exogenous electron mediator, and 0.5 V vs. SHE used in the presence of DCBQ (1 mM) (Methods/Photoelectrochemistry). The data of Figure 1a, 1e, 1f, 2b insert, 2d, 2e, 3h, S1, S2, S7, S11, S12, S13 are scanning electron microscope images for exploring electrodes morphology. The data for Figure 3c and Figure 3d are light transmittance and reflectance studies of bare electrode in air (Figure 3c) and electrodes incubated with cells using 0° vertical incident white light (1 mW cm-2) (Figure 3d) to understand photonic properties of the electrode. The data for Figure 3e are electrochemical active surface area (EASA) measurements of electrodes (IO-ITO, SP-ITO and BP-ITO) using electrochemical capacitance method. The data for Figure 3f are EASA-normalised Chl a on electrodes (IO-ITO, SP-ITO and BP-ITO) using UV-visible spectrophotometry measurements. The data for Figure 4a, 4b, 4c, 4d are the characterisation results of representative photocurrent profile (Figure 4a), IO-ITO, SP-ITO, BP-ITO electrodes mediated and non-mediated photocurrent performance (Figure 4b), SP-ITO, BP-ITO electrodes non-mediated photocurrent performance (Figure 4c), BP-ITO electrodes mediated photocurrent performance (Figure 4d) to investigate bio-photocurrent output. The data for Figure 5b are statistical analysis results using spearman's correlation matrix to build up electrode-activity relationship. 
Type Of Material Database/Collection of data 
Year Produced 2022 
Provided To Others? Yes  
URL https://www.repository.cam.ac.uk/handle/1810/333916
 
Description Akshay Rao group - spectroscopy of photosynthesis 
Organisation University of Cambridge
Department Department of Physics
Country United Kingdom 
Sector Academic/University 
PI Contribution We have provided samples, materials, equipment and expertise.
Collaborator Contribution They have given back spectroscopic analysis.
Impact This is a multidisciplinary collaboration (physics, chemistry and biology). We have a Nature paper together from this collaboration (published 2023).
Start Year 2020
 
Description Christopher Howe group 
Organisation University of Cambridge
Country United Kingdom 
Sector Academic/University 
PI Contribution We have provided electrochemistry material and expertise to this collaboration.
Collaborator Contribution They have brought biochemistry material and expertise into the collaboration.
Impact 2 peer-reviewed reviews (ChemElectroChem 2019, Nature Reviews Bioengineering 2023) 4 peer-reviewed manuscripts (Chemical Science 2019, Electrochimica Acta, 2021, Nature Materials 2022, Nature 2023) 1 pre-print (Bioarchive 2024)
Start Year 2018
 
Description Nicolas Plumere Group - modelling of photocurrents and redox polymers 
Organisation Technical University of Munich
Country Germany 
Sector Academic/University 
PI Contribution We partner up with this group for two projects: 1) to understand complex photocurrent profiles arising from cyanobacteria- here, we are the experimentalists 2) to test redox polymers to enhance photocurrents - here we are applying the redox polymers to cyanobacteria and understand the interface
Collaborator Contribution In 1) they are the theoreticians/modelers In 2) they synthesize the polymers
Impact The studies are still ongoing. The collaboration is multidisciplinary - theory, physical sciences, chemistry, biology and material science.
Start Year 2018
 
Description Sohini Kar-Naravan group - Aerosol jet printing of 3D electrodes 
Organisation University of Cambridge
Department Department of Materials Science & Metallurgy
Country United Kingdom 
Sector Academic/University 
PI Contribution We applied their printing technique to address new research problems.
Collaborator Contribution They allow us to use their 3D printing equipment to produce novel electrode structures
Impact We have published a paper in Nature Materials together. This collaboration is multi-disciplinary (Chemistry and Materials Science).
Start Year 2019
 
Description Article for Chem@Cam magazine 
Form Of Engagement Activity A magazine, newsletter or online publication
Part Of Official Scheme? No
Geographic Reach International
Primary Audience Other audiences
Results and Impact In response to our Nature Materials publication, an article was written about our work by the Chemistry Department magazine 'Chem@Cam'. This magazine is made available to the whole department and sent to all alumni.
Year(s) Of Engagement Activity 2022
URL https://www.ch.cam.ac.uk/chem-at-cam/64
 
Description Cambridge Creative Encounters - short animation video about research 
Form Of Engagement Activity Engagement focused website, blog or social media channel
Part Of Official Scheme? No
Geographic Reach Local
Primary Audience Public/other audiences
Results and Impact A short animation made by a professional animator was made. It will be screened to hundreds of people, then will be made available to view on Youtube.
Year(s) Of Engagement Activity 2021
 
Description Cambridge University Chemical Society, student lecture: 'Photosynthesis on an Electrode' 
Form Of Engagement Activity A talk or presentation
Part Of Official Scheme? No
Geographic Reach Local
Primary Audience Undergraduate students
Results and Impact I was invited to give a talk about my research, after the talk many questions followed and also enquiries to join my research group.
Year(s) Of Engagement Activity 2020
 
Description Corpus Christi College Talk 
Form Of Engagement Activity A talk or presentation
Part Of Official Scheme? No
Geographic Reach Local
Primary Audience Postgraduate students
Results and Impact I was invited by the college to give a talk about my research, questions and discussion was sparked afterwards.
Year(s) Of Engagement Activity 2019
 
Description Gapsummit flashtalk 
Form Of Engagement Activity A formal working group, expert panel or dialogue
Part Of Official Scheme? No
Geographic Reach International
Primary Audience Industry/Business
Results and Impact I was asked to participate in the GapSummit 2020 to give a talk and also to participate in general discussions about where green biotechnology is going. It was aimed at an international audience interested in biotechnology.
Year(s) Of Engagement Activity 2020
URL https://www.youtube.com/watch?v=TZLkuE5Z53U
 
Description General audience talk at Peterhouse College, University of Cambridge 
Form Of Engagement Activity A talk or presentation
Part Of Official Scheme? No
Geographic Reach Local
Primary Audience Postgraduate students
Results and Impact I was invited to give a research talk to general members of the Peterhouse College as well as the Department of Chemistry. It sparked lots of questions and discussions afterwards.
Year(s) Of Engagement Activity 2019
 
Description Interview for BBC Cambridgeshire 
Form Of Engagement Activity A broadcast e.g. TV/radio/film/podcast (other than news/press)
Part Of Official Scheme? No
Geographic Reach Regional
Primary Audience Public/other audiences
Results and Impact The interview lasted 5 and a half minutes and was broadcasted live on Sunday 6:15pm. It targeted a general audience.
Year(s) Of Engagement Activity 2022
 
Description Interview for Naked Scientist Podcast 
Form Of Engagement Activity A broadcast e.g. TV/radio/film/podcast (other than news/press)
Part Of Official Scheme? No
Geographic Reach International
Primary Audience Public/other audiences
Results and Impact I was interviewed on the Naked Scientist Podcast, which is a popular award winning podcast show available internationally.
Year(s) Of Engagement Activity 2022
 
Description Oxford University Chemistry and Biochemistry Society, student lecture: 'Photosynthesis on an Electrode 
Form Of Engagement Activity A talk or presentation
Part Of Official Scheme? No
Geographic Reach Regional
Primary Audience Undergraduate students
Results and Impact I was invited to give a talk in for this Oxford University Chemistry and Biochemistry Society, after the talk, many questions were sparked, and students requested to join lab.
Year(s) Of Engagement Activity 2019
 
Description Press release for Nature Materials paper 
Form Of Engagement Activity A press release, press conference or response to a media enquiry/interview
Part Of Official Scheme? No
Geographic Reach Local
Primary Audience Media (as a channel to the public)
Results and Impact A press release was written for our new paper published in Nature Materials on 3D-printed electrodes for cyanobacteria. Afterwards, many media outlet contacted me for interviews and comments (including The Times and some international papers).
Year(s) Of Engagement Activity 2022
URL https://www.ch.cam.ac.uk/news/tiny-skyscrapers-help-bacteria-convert-sunlight-electricity
 
Description Rosalind Franklin Women in STEM Conference 
Form Of Engagement Activity A talk or presentation
Part Of Official Scheme? No
Geographic Reach National
Primary Audience Schools
Results and Impact The purpose was to showcase my research to girls interested in studying bioengineering after highschool.
Lots of questions followed the presentation, which had to be capped after 10 minutes.
Year(s) Of Engagement Activity 2022
 
Description Soapbox Science 
Form Of Engagement Activity A talk or presentation
Part Of Official Scheme? No
Geographic Reach Local
Primary Audience Public/other audiences
Results and Impact 50-100 people come to see the Soapbox Science event in Cambridge, where I made an interactive show about my research (natural vs artificial photosynthesis).
Year(s) Of Engagement Activity 2018
 
Description Talk for Pembroke College Stokes Society 
Form Of Engagement Activity A talk or presentation
Part Of Official Scheme? No
Geographic Reach Local
Primary Audience Postgraduate students
Results and Impact 25 students attended, many questions were asked and intense discussions followed.
Year(s) Of Engagement Activity 2022
 
Description Talk for University College London Students Scientific Society 
Form Of Engagement Activity A talk or presentation
Part Of Official Scheme? No
Geographic Reach Local
Primary Audience Postgraduate students
Results and Impact This talk was aimed at a general educated audience who was interested in new research in renewable energy space.
Year(s) Of Engagement Activity 2022
 
Description Talk for the Cambridge University Scientific Society 
Form Of Engagement Activity A talk or presentation
Part Of Official Scheme? No
Geographic Reach Local
Primary Audience Undergraduate students
Results and Impact Around 25 students attended, it sparked many questions and discussions. I had many students writing to me expressing the desire to change to my research topic.
Year(s) Of Engagement Activity 2022
 
Description Talk given at the University of Cambridge Alumni Festival, 'Photosynthesis to the Rescue' 
Form Of Engagement Activity A talk or presentation
Part Of Official Scheme? No
Geographic Reach National
Primary Audience Public/other audiences
Results and Impact It was a highly engaging about the research undertaken in my lab - lasted 40 minutes. We had lots of demonstrations and experiments.
It sparked many questions afterwards that lasted 20 minutes.
Later, two audience members came up to me for further interactions. One was a high school student, who later interviewed me for her podcast for her highschool.
Another audience member linked me to a company. We have now started a collaboration where we use their materials to make new electrodes and do new research.
Year(s) Of Engagement Activity 2023
URL https://www.alumni.cam.ac.uk/festival/events/photosynthesis-to-the-rescue#
 
Description Tedx Liverpool 
Form Of Engagement Activity A talk or presentation
Part Of Official Scheme? No
Geographic Reach International
Primary Audience Public/other audiences
Results and Impact Delivered a 20 min talk about my research to a large audience of between 600-800. The talk is also available online.
Year(s) Of Engagement Activity 2018
URL https://www.tedxliverpool.com/cth_speaker/dr-jenny-zhang/