Harvesting waste heat as electrical power: Theory-led control of heat transport in thermoelectrics

Lead Research Organisation: University of Manchester
Department Name: Chemistry

Abstract

Switching to cleaner sources of energy to alleviate global warming is the most important scientific and technological challenge of our time. More than 60 % of the energy used worldwide is wasted as heat from sectors including transportation and industry, representing vast quantities of unnecessary greenhouse gas emissions. Thermoelectric generators improve the efficiency of energy-intensive processes by recovering waste heat as electricity, and viable thermoelectric power is therefore an important part of a secure, sustainable energy strategy. Despite a projected global market of $1bn by 2024, however, large-scale thermoelectric power is currently not feasible due to limited efficiency and the scarcity and toxicity of the materials used.

High-performance thermoelectric materials need to be good conductors of electricity and poor conductors of heat. Decades of advances in electronics have enabled materials scientists to reliably optimise the electrical properties of thermoelectrics to improve their performance, but developments are being held back by our poor understanding of heat transport and how to control it. This is an area where materials modelling - calculating and analysing material properties using theory and high-performance computing - has proven to be very successful.

The research programme pioneered by this fellowship will cross the boundaries between physics, materials science and chemistry to develop the modelling tools needed for more complete understanding and control of heat transport in materials in general and thermoelectrics in particular. This will be achieved through three complementary aims:

(1) Improving our understanding of how doping and alloying - both engineering strategies widely used to optimise thermoelectric performance - affect heat transport. This will allow a set of design rules to be established for choosing the best material modifications to optimise heat transport in tandem with electrical properties, allowing for targeted improvement of new and existing flagship thermoelectric materials.

(2) Explaining how the complex ("anharmonic") structural dynamics found in some of the highest-performing thermoelectric materials leads to their desirable ultra-low heat transport, and developing strategies to "design in" this behaviour as a new route to improve thermoelectric performance alongside existing strategies.

(3) Developing a novel class of high-performance thermoelectrics based on traditional inorganic materials incorporating small molecules. These "hybrid" materials made headlines for their potential use in high-performance solar cells, and have very recently been shown to have unusually low thermal conductivity, indicating that similar materials may be good candidate thermoelectrics. This last aim will therefore build on the tools and insight developed within the first two to identify and develop these materials into the next generation of high-performance thermoelectrics.

This research will establish new routes to improve the performance of current and future thermoelectric materials and will demonstrate the theory-led design of a new class of efficient, cost-effective and sustainable thermoelectric materials suitable for widespread commercialisation. It will put the UK at the forefront of thermoelectric research to provide timely solutions to a critical worldwide challenge and benefit from a growing global market. An improved ability to control heat transport enabled by this programme will also be of immediate benefit to other technologies, yielding more efficient solar cells, better thermal management in batteries and improved power electronics and silicon chips, among others.

Planned Impact

This research programme will deliver fundamental developments that enable scientists to understand and control the heat transport in materials. It will then apply them to develop new materials for low-cost, efficient thermoelectric power and to improve materials for solar power and batteries - all of these are vital parts of the low-carbon ecosystem needed to meet stringent emissions targets. This research will accelerate the UK's switch to clean energy, contribute towards achieving net zero greenhouse gas emissions by 2050, and help position it as a global leader in low-carbon technologies.

To achieve this, the programme will:

(1) Provide an improved understanding of heat transport in materials and establish strategies to optimise it for technological applications by materials engineering;
(2) Deliver the high-performance, low-cost thermoelectric materials needed for large-scale thermoelectric power, leading to improvements in the efficiency of energy-intensive processes such as transportation and industry;
(3) Provide new opportunities to balance economic growth against meeting strict emissions targets by driving UK leadership and innovation in thermoelectric power and other low-carbon technologies; and
(4) Demonstrate the central role of effective science policy in addressing global challenges such as climate change.

The UK's 2017 Clean Growth strategy highlighted the potential of low-carbon technology to bring two million jobs and £170 bn to the UK economy over the next decade. As initiatives such as the Supergen Programme and the Faraday Institute have shown, strategic investment in research and strong links between academia and industry are critical for the UK to grow and maintain an international leadership in this emerging area. The body of knowledge and targeted improvements to thermoelectric power delivered by this research programme will enhance the competitiveness of UK science and industry and create new opportunities for future growth.

The UK has a strong global presence in the automotive industry that stands to benefit from the accelerated development of thermoelectric power through this project, including the global brands Jaguar Land Rover and Alexander Dennis. Technologies to improve the efficiency of automobile engines are extremely important - electric vehicle technology is in relative infancy, and until it matures emissions from combustion engines will become an increasingly large fraction of overall carbon emissions.

This research will also combine with other research programmes to benefit the UK's portfolio of low-carbon companies including, for example, UKSOL (solar energy), Thermoelectric Conversion Systems Ltd. (thermoelectric power) and Hyperdrive (batteries). As some of these have shown, developing and manufacturing new technologies in the UK can have the added benefit of bringing jobs and investment to parts of the country where investment and economic growth have traditionally fallen behind.

In broader terms, this research programme will work alongside other flagship UK science projects to address the global challenge of mitigating climate change. This is arguably the most important scientific and technological challenge of our time, and rising to the challenge requires science, industry and policy makers to work together to meet tough emissions targets. By pushing forward the development and commercialisation of the core technologies needed to meet these targets, this research programme will join others in establishing the UK as a leader in effective policy making by showing how countries can reap the benefits of fundamental science through economic growth.
 
Description The work funded through this award has led to new theoretical insight into how the lattice thermal conductivity in crystalline materials "works" at the microscopic level. This insight has in turn led to:
(1) a set of metrics for characterising the lattice thermal conductivity, which allow for straightforward comparison between systems;
(2) a partial set of design criteria to suggest material modifications to control the lattice thermal conductivity in materials based on the metrics; and
(3) a partial set of design criteria for identifying new materials with very low thermal conductivity.
Exploitation Route These findings should be of use in applications where materials with low thermal conductivity (i.e. thermal insulators) are required. The design criteria for identifying materials with low thermal conductivity could also potentially be "inverted" to do the reverse. The research programme is focussed on thermoelectric materials for the recovery of waste heat as electricity, which have applications in the aerospace and energy sectors. However, it is likely that other applications to e.g. in the electronics industry may also benefit from the findings.
Sectors Aerospace

Defence and Marine

Electronics

Energy

 
Description Departmental Studentsip
Amount £73,142 (GBP)
Organisation University of Manchester 
Sector Academic/University
Country United Kingdom
Start 09/2021 
End 03/2025
 
Description Theoretical modelling of chalcogenide semiconductors and their alloys for renewable-energy applications
Amount £159,600 (GBP)
Organisation Chinese Scholarship Council 
Sector Charity/Non Profit
Country China
Start 12/2022 
End 11/2026
 
Description University of Manchester/A*STAR Studentship
Amount £166,641 (GBP)
Organisation University of Manchester 
Sector Academic/University
Country United Kingdom
Start 09/2021 
End 10/2025
 
Title Data for: Approximate models for the lattice thermal conductivity of alloy thermoelectrics 
Description This online repository provides additional data to accompany the paper: "Approximate models for the lattice thermal conductivity of alloy thermoelectrics" J. M. Skelton Journal of Materials Chemistry C (2021), DOI: 10.1039/D1TC02026A This article provides a detailed theoretical characterisation of the thermal transport in Pnma SnS and SnSe, and builds on previous work on the Pnma Sn(S,Se) alloy system to develop and benchmarks a series of approximate models for the thermal conductivity of the Sn(S0.1875Se0.8125) alloy. This repository makes available a full set of data from these calculations, including: * Data for the alloy model; * Structures; * Harmonic lattice-dynamics calculations; and * Anharmonic lattice-dynamics and thermal-conductivity calculations. The repository also contains sample input files for the Vienna Ab initio Simulation Package (VASP) code. For details of how this data was generated, users are referred to the published article and supporting information. Brief details of file formats and links to further documentation are given in the included README file. 
Type Of Material Database/Collection of data 
Year Produced 2021 
Provided To Others? Yes  
Impact Publication: J. M. Skelton, Journal of Materials Chemistry C (2021), DOI: 10.1039/D1TC02026A 
URL https://data.mendeley.com/datasets/hrzkm56zw7/1
 
Title Data for: Impact of noble-gas filler atoms on the lattice thermal conductivity of CoSb3 skutterudites - first-principles modelling 
Description This repository provides additional data to accompany the paper: "Impact of noble-gas filler atoms on the lattice thermal conductivity of CoSb3 skutterudites: first-principles modelling" J. Tang and J. M. Skelton Journal of Physics: Condensed Matter (2021), DOI: 10.1088/1361-648X/abd8b8 This article examines the structural dynamics and thermal transport of pristine CoSb3 and a series of noble gas-filled XCo8Sb24 models (X = He, Ne, Ar, Kr, Xe). This repository makes available a full set of data from these calculations, including: * Optimised structures; * Harmonic lattice-dynamics calculations; * Thermal conductivity calculations performed within the single-mode relaxation-time approximation; and * Additional data from analyses including unfolded band structures and an exploration of the effects of mass and force constants on the structural dynamics and transport. The repository also contains sample input files for the Vienna Ab initio Simulation Package (VASP) code. 
Type Of Material Database/Collection of data 
Year Produced 2021 
Provided To Others? Yes  
Impact Publication: J. Tang and J. M. Skelton, Journal of Physics: Condensed Matter 33, 164002 (2021), DOI: 10.1088/1361-648X/abd8b8 
URL https://data.mendeley.com/datasets/8sm35p2zch
 
Title Data for: Phase stability of the tin monochalcogenides SnS and SnSe: a quasi-harmonic lattice-dynamics study 
Description This repository provides additional data to accompany the paper: "Phase stability of the tin monochalcogenides SnS and SnSe: a quasi-harmonic lattice-dynamics study" I. Pallikara and J. M. Skelton Physical Chemistry Chemical Physics 23, 19219 (2021), DOI: 10.1039/D1CP02597J This article examines the relative stability of the Pnma, Cmcm, rocksalt and pi-Cubic phases of the tin chalcogenides SnS and SnSe with respect to pressure and temperature. This repository makes available raw data from these calculations, including: * Quasi-harmonic phonon calculations and derived finite-temperature properties; * Transition-state searches between the rocksalt and pi-Cubic phases using the nudged elastic-band (NEB) method; and * Electronic density of states (DoS) and band structures. For details of how this data was generated, users are referred to the published article and supporting information. Brief details of file formats and links to further documentation are given in the included README file. 
Type Of Material Database/Collection of data 
Year Produced 2023 
Provided To Others? Yes  
Impact Publication: I. Pallikara and J. M. Skelton, Physical Chemistry Chemical Physics 23, 19219 (2021), DOI: 10.1039/D1CP02597J 
URL https://data.mendeley.com/datasets/fsghbfmj4w
 
Title Data for: Structural Dynamics and Thermal Transport in Bismuth Chalcogenide Alloys 
Description This repository provides additional data to accompany the paper: "Structural Dynamics and Thermal Transport in Bismuth Chalcogenide Alloys" J. Cen, I. Pallikara and J. M. Skelton Chemistry of Materials 33 (21), 8404 (2021), DOI: 10.1021/acs.chemmater.1c02777 This repository makes available a subset of raw data from these calculations, including: * Optimised structures; * Phonon calculations; * Thermal conductivity calculations performed within the single-mode relaxation-time approximation. For details of how this data was generated, users are referred to the published article and supporting information. Brief details of file formats and links to further documentation are given in the included README file. 
Type Of Material Database/Collection of data 
Year Produced 2023 
Provided To Others? Yes  
Impact Publication: J. Cen, I. Pallikara and J. M. Skelton, Chemistry of Materials 33 (21), 8404 (2021), DOI: 10.1021/acs.chemmater.1c02777 
URL https://data.mendeley.com/datasets/t7vbx3nbmy
 
Title Data for: Structural Dynamics, Phonon Spectra and Thermal Transport in the Silicon Clathrates 
Description This repository provides additional data to accompany the paper: "Structural Dynamics, Phonon Spectra and Thermal Transport in the Silicon Clathrates" B. Wei, J. M. Flircroft and J. M. Skelton Molecules 27 (19), 6431 (2022), DOI: 10.3390/molecules27196431 This article examines the structural dynamics, phonon spectra and thermal transport of bulk diamond Si and five Si clathrate framework structures. This repository makes available a full set of data from these calculations, including: * Optimised structures; * Phonon calculations; * Simulated infrared (IR) and Raman spectra; and * Thermal conductivity calculations performed within the single-mode relaxation-time approximation. The repository also contains sample input files for the Vienna Ab initio Simulation Package (VASP) code. For details of how this data was generated, users are referred to the published article and supporting information. Brief details of file formats and links to further documentation are given in the included README file. 
Type Of Material Database/Collection of data 
Year Produced 2023 
Provided To Others? Yes  
Impact Publication: B. Wei, J. M. Flitcroft and J. M. Skelton, Molecules 27 (19), 6431 (2022), DOI: 10.3390/molecules27196431 
URL https://data.mendeley.com/datasets/9hywbzt8zd
 
Description Experimental collaboration with the Lewis and Freer groups on thermoelectric materials (University of Manchester) 
Organisation University of Manchester
Country United Kingdom 
Sector Academic/University 
PI Contribution Provided modelling work to support experimental work on thermoelectric materials.
Collaborator Contribution Provided benchmarking and experimental validation for modelling on thermoelectric materials.
Impact All outputs are multi-disciplinary (materials science, chemistry and physics): * 10.1021/acsaem.3c00608 * 10.1039/D3TC03672C * 10.1021/acsami.3c17730
Start Year 2020
 
Description Experimental collaboration with the Lewis group on high-entropy alloys (University of Manchester) 
Organisation University of Manchester
Country United Kingdom 
Sector Academic/University 
PI Contribution Provided modelling work to support experimental work on high-entropy alloys.
Collaborator Contribution Provided benchmarking and experimental validation for modelling on high-entropy alloys.
Impact All outputs are multi-disciplinary (materials science, chemistry and physics): * 10.1002/advs.202204488 * 10.1021/acs.cgd.3c00712 * 10.1021/acs.nanolett.2c01596
Start Year 2022
 
Description UK Materials Chemistry Consortium 
Organisation University College London
Department HEC Materials Chemistry Consortium,
Country United Kingdom 
Sector Public 
PI Contribution Contribution to the UK critical mass in materials chemistry research using high-end computing.
Collaborator Contribution Provided access to the UK ARCHER and ARCHER 2 HPC facilities.
Impact All publications attributed to this award made use of ARCHER and ARCHER 2.
Start Year 2018
 
Title Phono3py-Power-Tools 
Description Phono3py-Power-Tools consists of a Python library and a set of command-line scripts which add additional functionality to the popular Phonopy and Phon3opy packages. 
Type Of Technology Software 
Year Produced 2021 
Open Source License? Yes  
Impact Since creating the GitHub repository this code has received 25 "stars" and 14 "forks", indicating usage of or intent to use the software. 
URL https://github.com/skelton-group/Phono3py-Power-Tools
 
Title Phonopy-Spectroscopy 
Description Phonopy-Spectroscopy is a project to add the capability to simulate vibrational spectra to the Phonopy code. The software package consists of a Python module, spectroscopy, along with a set of command-line scripts for working with output from Phonopy and VASP. 
Type Of Technology Software 
Year Produced 2017 
Open Source License? Yes  
Impact Since creating the GitHub repository this code has received 133 "stars" and 54 "forks", indicating usage of or intent to use the software. 
URL https://github.com/skelton-group/Phonopy-Spectroscopy