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Emissivity and oxidation evolution in reheating furnace environments

Lead Research Organisation: Swansea University
Department Name: College of Engineering

Abstract

Reheating furnaces rely predominantly on heat being radiatively transferred to the slabs. Since steel is prone to oxidation, the slabs grow an oxide layer on their surface. This has two major effects for the heat transfer from the furnace to the slab:
It changes the emissivity of the surface, and therefore the power the slab absorbs from the furnace.
It introduces an insulating layer on the surface of the slab, which slows thermal diffusion into the slab.

In this project, we would like to understand how temperature cycle and eventually furnace atmosphere affects the surface condition of the oxide scale, and therefore the emissivity. The first industrial aim is to be able to introduce accurate emissivity values in the furnace model as a function of time and temperature, the second aim is to extrapolate this prediction to different steel compositions. An additional aim, if time permits, is to understand how to control the emissivity to maximise it and improve furnace efficiency.
The objectives of the project include:

Develop and validate an experimental setup that can measure the emissivity of oxide scales as a function of temperature and time.
Measure emissivity as a function of temperature and evolution in time for HSLA and low carbon grades heated in an environment representative of a reheating furnace atmosphere.
Relate emissivity changes to changes in the oxide layer, e.g. morphological, structural, or compositional changes.
Formulate the relation emissivity, time, temperature, and steel composition to be used in the industrial model.
Suggest, if time permits, the optimised furnace parameters, or slab surface modifications to achieve maximum emissivity on the slabs.

Publications

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Studentship Projects

Project Reference Relationship Related To Start End Student Name
EP/V519601/1 30/09/2020 30/03/2026
2610326 Studentship EP/V519601/1 30/09/2021 29/09/2025 Tanya Robinson