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DIMENSIONALLY STABLE ELECTRODES FOR SUPERCRITICAL WATER ELECTROLYSIS (SuperH2)

Lead Research Organisation: University of Bristol
Department Name: Chemistry

Abstract

The development of cost-effective green hydrogen-generation systems is one of the most pressing challenges towards the development of a vibrant low-carbon economy. The impact of hydrogen on the UK's roadmap to Net Zero is extensively described in the government's 2021 Hydrogen Strategy and the Ten-Point Plan for a Green Industrial Revolution. The UK aims to develop a 5 GW low-carbon production by 2030. Towards this target, hydrogen production by water electrolysis, green hydrogen, play a central role.

Matured water electrolysis technologies such as alkaline (AEC) and polymer electrolyte membrane (PEM) electrolysers are currently being scaled up as energy-storage systems coupled to renewable-energy generation. However, aspects such as hydrogen compression and availability of key raw materials (e.g. Pt and Ir) pose important challenges towards operations at the GW scale. Operating electrolysers at high temperature and pressure, such as in the case of solid oxide electrolysers (SOE), offers substantial advantages with regards to the overall energy balance and hydrogen generation efficiency. However, SOE is an emerging technology which also faces challenges in scalability associated with manufacturing high-quality ceramic membrane systems.

SuperH2 is a collaboration between University of Bristol and Supercritical Solutions Ltd, a SME based in London, aiming at the development of dimensionally stable materials for water electrolysis under supercritical conditions. These materials will be key active elements in a highly novel electrolyser design working under flow of supercritical water, leading to the separation of H2 and O2 driven by buoyancy, without the presence of a membrane. This unique technology can utilise waste heat from industrial sites, while generating H2 at pressures above 220 bar.

SuperH2 will examine the electrocatalytic activity of Ni based materials, modified with Pt, Fe and Co, towards the hydrogen evolution reaction (HER) in alkaline solutions from standard to supercritical conditions. We will utilise boron-doped diamond (BDD) electrodes as dimensionally stable supports for the metallic active sites. The project will deliver a composition-activity correlation towards HER in alkaline electrolytes at standard and supercritical conditions. At the fundamental level, these studies will uncover how water dissociation dynamics at metallic sites, the key limiting step in HER under alkaline conditions, can be affected by temperature and pressure. These studies will also establish correlations between stability and activity, which is key for formulating electrode material in supercritical water electrolysers.
 
Description The SuperH2 programme aims at developing dimensionally stable electrodes for hydrogen generation at elevated temperatures and pressures. This programme is developed in collaboration with Supercritical Ltd, a SME based in London, which is designing a new concept for water electrolysis under supercritical conditions. The target is to deposit Ni-based catalysts onto diamond electrodes featuring different microstructures. The project also investigated corrosion processes and under operational conditions. Key findings in this reporting period includes:
1- Formulating strongly adherent and highly corrugated Ni layers onto diamond electrodes by electrodeposition of Cu-Ni alloys followed by electrochemical dealloying.
2- Depositing ultrathin Pt layers onto Ni via galvanic displacement.
3- Analysis of corrosion pattern in Inconel plates used as electrodes in supercritical water electrolysis.
4- Formulate high surface Ni deposits onto Inconel plates to enhance supercritical water electrolysis.
Exploitation Route Electrolysis of water under high temperature and pressure can significantly enhance the overall balance of energy by decreasing the activation energy for the electrochemical reactions (hence decreasing the cell voltage), as well as by decreasing the energy required for pressurising hydrogen downstream. Such technology could be deployed under industrial setting in which waste heat can be used to operate the electrolyser. This technology is also suited for generation of green ammonia and green methanol.
Sectors Chemicals

Energy

Manufacturing

including Industrial Biotechology

 
Title Activating Mn Sites by Ni Replacement in a-MnO2 
Description DOI: https://doi.org/10.1021/acsmaterialsau.3c00051 
Type Of Material Database/Collection of data 
Year Produced 2023 
Provided To Others? Yes  
URL https://data.bris.ac.uk/data/dataset/3q1p0lek67uxw2v45atcsjo34p/
 
Description High Energy Density Polymer based Supercapacitors 
Organisation Superdielectrics Ltd
Country United Kingdom 
Sector Private 
PI Contribution We have developed a programme commisioned by Superdielectrics Ltd in order to develop their next generation supercapacitor technology based on their propietry polymer composites
Collaborator Contribution Our partner has fully funded the project and provided in-kind materials. They have also tested new materials develop as part of the collaboration on their technologies.
Impact The programme has examined a variety of polymer formulation designed to increase their gravimetric capacitance. A promising development combining ion conducting polymers and transition metal oxides has emerged from this collaboration. The new IP is expected to set the basis for the next phase of the collaboration.
Start Year 2024
 
Description Redesigning Cu(In,Ga)S2 (CIGS) thin-films for Photoelectrochemical Hydrogen Evolution 
Organisation Institut des Matériaux Jean Rouxel
Country France 
Sector Public 
PI Contribution Our team examines the photoelectrochemical properties of multicomponent semiconductor electrodes towards water splittings. We also deposit protecting layers employing Atomic Layer Deposition tools. The key objective is to analyse the carrier mechanism losses and to establish a comparison between photovoltaic and photoelectrochemical performance.
Collaborator Contribution The INM team has pioneered the design of high quality CIGS thin-films on optically transparent electrodes, enabling back illumination and the incorporation of opaque electrocatalytic layers. In this collaboration, they provide semiconductor thin-films and a variety of photoelectrode constructs.
Impact The collaboration has just started and the first outputs are expected by September 2025
Start Year 2025
 
Description Electrochem2023 
Form Of Engagement Activity Participation in an activity, workshop or similar
Part Of Official Scheme? No
Geographic Reach International
Primary Audience Professional Practitioners
Results and Impact National Electrochemistry conference sponsored by the Royal Society of Chemistry, the Society of Chemical Industries and the Institute of Corrosion. The event took place at the University of Bristol between 10 to 12th September 2023. It was attended by more 240 delegates from all over the world, covering areas associated with electrochemical energy conversion and storage, electrochemical sensing, electrosynthesis and corrosion science.
Year(s) Of Engagement Activity 2023
URL https://www.rsc.org/events/detail/76467/electrochem-2023
 
Description Encuentro Sobre Las Nuevas Tecnologias para el Desarrollo de Energia Solar e Hidrogeno Verde - Perspectivas de Europa y Chile 
Form Of Engagement Activity A formal working group, expert panel or dialogue
Part Of Official Scheme? No
Geographic Reach International
Primary Audience Industry/Business
Results and Impact This event gathered companies across the energy, mining and construction sectors, as well as Undergraduates and Postgraduate students. The discussions provided an assessment of the sectors most likely to be impacted by new photovoltaic technologies and green hydrogen production in Chile.
https://openbeauchef.cl/events/encuentro-sobre-nuevas-tecnologias-para-el-desarrollo-de-energia-solar-e-hidrogeno-verde/
Year(s) Of Engagement Activity 2024
 
Description GW4 Net Zero Ambassador 
Form Of Engagement Activity A formal working group, expert panel or dialogue
Part Of Official Scheme? No
Geographic Reach Regional
Primary Audience Professional Practitioners
Results and Impact GW4 Net Zero Alliance involves the Universities of Bristol, Bath, Cardiff and Exeter, working together to accelerating the transition to Net Zero. We engage with industries, professionals and local governements to develop solutions in challenges such as decarbonisation of transport and deployment of the hydrogen economy.
Year(s) Of Engagement Activity 2020,2021,2022,2023
URL https://gw4.ac.uk/net-zero/