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Processing of Smart Porous Electro-Ceramic Transducers - ProSPECT

Lead Research Organisation: University of Bath
Department Name: Mechanical Engineering

Abstract

Ferroelectrics are highly polar materials that generate electrical charge in response to a change in mechanical stress or temperature. These properties make them exceptional materials for piezoelectric pressure sensors, accelerometers, SONAR, vibration energy harvesters, and pyroelectric thermal detectors. While porosity in these materials is currently viewed as a defect, I will establish that porosity can achieve a step-change in performance to produce next generation materials for sensors, SONAR, and energy harvesting. New modelling tools will inform how the pore structure can enhance the mechanical, thermal, and dielectric properties and modify the internal electric field and domain structure to enable the design of porous ferroelectrics with properties that are specifically tailored to each application. To create ferroelectric materials with the required pore structure, new manufacturing processes based on freeze-casting will deliver porous materials, multi- functional composites, and textured crystals with unprecedented control over pore structure and properties. I will also explore new and disruptive applications that to exploit the unique properties of porous ferroelectric materials, where ferroelectric charges generated by thermal or mechanical loads will be used for hydrogen production by water splitting or remove pollutants/bacteria for water purification. My vision is to integrate the new modelling tools and manufacturing methods to pioneer the use of advanced porous ferroelectrics in addressing important high-risk and high-gain global research challenges in the areas of sensing, harvesting, hydrogen generation, water treatment, and beyond.

Publications

10 25 50

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Li Z (2024) Energy Harvesting from Water Flow by Using Piezoelectric Materials in Advanced Energy and Sustainability Research

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Wang Q (2024) Plasmonic-Pyroelectric Materials and Structures in Advanced Functional Materials

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Li Z (2024) Energy Harvesting from Water Flow by Using Piezoelectric Materials in Advanced Energy and Sustainability Research

 
Description The work to date has led to new knowledge in understanding key processing parameters for directional freeze cating on processing conditions and understanding the underlying porous microstructure on the piezoelectric properties related to the key figures of merit for applications relevant to sensing, energy harvesting and hydrostatic SONAR materials. An exciting new knowledge is the impact of adding porosity on enabling access to oxygen during sintering; this has been shown to lead to reduced oxygen vacancies which have led to improved piezoelectric properties. This has led to a high-quality paper. [Porous Structure Enhances the Longitudinal Piezoelectric Coefficient and Electromechanical Coupling Coefficient of Lead-Free (Ba0.85Ca0.15)(Zr0.1Ti0.9)O3, Z Li et al, Advanced Science 11 (40), 2406255, 2024. We have also used the process of directional freezing to produce porous beads and these have potential applications for piezo-catalysis, and this is ongoing with international collaboration (Vietnam). New questions opened up by the work are how these porous beads can lead to practical application of piezocatalytic materials. A collaboration with Darmstadt (anew collaboration) and Central South University has also shown dislocations improve catalytic activity, and has been published is a leading journal (Energy and Environmental Science).
Exploitation Route Potential applications related to (i) SONAR materials via links to SONAR companies and (ii) new methods of piezoelectric catalysis (water treatment, hydrogen). The would be via higher TRL projects with industry.
Sectors Electronics

Manufacturing

including Industrial Biotechology

Security and Diplomacy

 
Title CCDC 2326892: Experimental Crystal Structure Determination 
Description Related Article: Joshua J. Morris, Chris R. Bowen, Ben A. Coulson, Mark Eaton, Paul R. Raithby, Lucy K. Saunders, Jonathan M. Skelton, Qingping Wang, Mark R. Warren, Yan Zhang, Lauren E. Hatcher|2024|Angew.Chem.,Int.Ed.|63|e202401552|doi:10.1002/anie.202401552 
Type Of Material Database/Collection of data 
Year Produced 2024 
Provided To Others? Yes  
Impact Related to publication output, and new collaboration with Cardiff University. 
URL http://www.ccdc.cam.ac.uk/services/structure_request?id=doi:10.5517/ccdc.csd.cc2j3b11&sid=DataCite
 
Description Academic Collaboration with Imperial College London 
Organisation Imperial College London
Country United Kingdom 
Sector Academic/University 
PI Contribution Collaboration in terms of the characterisation of ferroelectric materials by the University of Bath.
Collaborator Contribution Supply of aligned materials which are textured using magnetic fields to produce ferroelectric materials.
Impact Initial stages and joint publications expected. Training of PhD and Postdoc from Bath and Imperial due to different skill sets.
Start Year 2023
 
Description Discussion on freeze casting with international company on filtration. 
Organisation Vesuvius UK Ltd
Country United Kingdom 
Sector Private 
PI Contribution Following a workshop on porous materials led be the EPoMM EPSRC Network, an international company visited Bath to discuss the potential of using directional freezing (a key part of the ProSPECT project) for the formation of filtration systems. The involved laboratoy tours to see the process, and discussions on potential routes to scale up the freezing process and the current landscape in terms of intellectual property.
Collaborator Contribution We are at an early stage and have made a plan for initial sample exchange and discussions on existing patents in this area.
Impact Initial plan for collaboration and search of current intellectual property in this area. No formal agreement yet.
Start Year 2025
 
Description Video abstract on porous piezoelectric materials. 
Form Of Engagement Activity Engagement focused website, blog or social media channel
Part Of Official Scheme? No
Geographic Reach International
Primary Audience Postgraduate students
Results and Impact Video abstract:

https://www.youtube.com/watch?v=QLnEx9N7r-s
https://bcove.video/3D89dTi



New study reported novel lead-free piezoelectric ceramic BCZT with aligned pores with improved ferroelectric properties for sustainable tech! Read the full article on Wiley Online Library: https://doi.org/10.1002/advs.202406255.
Year(s) Of Engagement Activity 2024
URL https://www.youtube.com/watch?v=QLnEx9N7r-s