Wear resistant materials for highly erosive environments (WEAR)
Lead Participant:
WEIR MINERALS EUROPE LTD
Abstract
This project addresses the urgent need for new materials which offer radically improved performance for
the manufacture of critical components for slurry pumps. These pumps, used extensively in coal and mineral
mining and processing, are subject to impact, wear and corrosion. Current materials, typically white cast iron,
are only able to provide some of the properties required in this extremely demanding environment, thus
limiting the service life of parts and increasing the risk of premature failure. This high value equipment is often
installed in remote locations overseas making replacement difficult and costly. Moreover, failure can halt major
mining operations, leading to substantial financial penalties. In WEAR a novel material solution, will be
developed using an advanced powder metallurgy approach. In the project samples of material will be
subjected to accelerated life testing and the most appropriate material will be used to produce a
demonstration part which will be tested in the field.
the manufacture of critical components for slurry pumps. These pumps, used extensively in coal and mineral
mining and processing, are subject to impact, wear and corrosion. Current materials, typically white cast iron,
are only able to provide some of the properties required in this extremely demanding environment, thus
limiting the service life of parts and increasing the risk of premature failure. This high value equipment is often
installed in remote locations overseas making replacement difficult and costly. Moreover, failure can halt major
mining operations, leading to substantial financial penalties. In WEAR a novel material solution, will be
developed using an advanced powder metallurgy approach. In the project samples of material will be
subjected to accelerated life testing and the most appropriate material will be used to produce a
demonstration part which will be tested in the field.
Lead Participant | Project Cost | Grant Offer |
---|---|---|
WEIR MINERALS EUROPE LTD | £105,804 | £ 52,902 |
  | ||
Participant |
||
ROUND TOWER CONSULTING LIMITED | ||
MANUFACTURING TECHNOLOGY CENTRE | £43,998 | £ 43,998 |
INNOVATE UK |
People |
ORCID iD |
Sozon Tsopanos (Project Manager) |