A Double-Diamond Approach towards Sustainable Manufacturing for Repair and Reduction of Waste

Lead Research Organisation: Brunel University London
Department Name: Brunel Design School

Abstract

As agreed with AHRC please see the Case for Support attachment for the full application information.

Publications

10 25 50
 
Description Wire Arc Additive Manufacturing or WAAM is more resource efficient as compared to CNC milling and Forging. WAAM is a cleaner process and causes less human toxicity than the other two processes due to less human contact. However, WAAM has a higher ecological burden compared to CNC Milling which is mostly coming from the use of Ar gas. WAAM reduces 27.5% materials waste than CNC milling for making the aerospace Blisk. Forging is suitable in mass production than merely produce a spare part on demand.
Exploitation Route For other companies aiming to identify which manufacturing processes may contribute to environmental impact.
Sectors Aerospace, Defence and Marine,Education,Manufacturing, including Industrial Biotechology

 
Description Findings have been used as part of case-studies in teaching material, in particular for Design Processes and Design for Manufacture subjects.
First Year Of Impact 2022
Sector Education