Aerial Additive Manufacturing: Robotic Construction of Cantilever Structures with Aerial Vehicles

Lead Research Organisation: Imperial College London
Department Name: Aeronautics

Abstract

Abstracts are not currently available in GtR for all funded research. This is normally because the abstract was not required at the time of proposal submission, but may be because it included sensitive information such as personal details.

Publications

10 25 50
 
Description Material research development (WP1):
• Finalized the development of the first version of the extrusion mechanism, transitioning from initial designs to a functional prototype.
• Implemented a ROS (Robot Operating System) software package for the extrusion mechanism driver
• Tested a newly developed gimbal-based actuator for precise and compliant manipulation.
Aerial platform compatible for material deposition (WP2):
• Successfully assembled and built a fully functional aerial platform for vertical printing in Aerial Additive Manufacturing (AAM).
• Initial flight tests demonstrated the system's effectiveness in creating detailed maps of indoor spaces which showed a significant improvement over the previous system.
• Completed the initial design phase for the extrusion mechanism for vertical printing tests.
Building the DroneHub tailored to AAM capability (WP3):
We are constructing a state-of-the-art test bed facility, the DroneHub (https://nest.empa.ch/drone-hub), at Empa in Switzerland, featuring a custom-developed façade tailored to host aerial repair and manufacturing experiments.
Exploitation Route Use of DroneHub facility and the developed robotic prototypes for validation with industrial and academic partners.
Sectors Aerospace

Defence and Marine

Construction

Creative Economy

Energy

Environment

Manufacturing

including Industrial Biotechology

URL https://nest.empa.ch/drone-hub
 
Description One of the aims of the grant is to establish new partnerships and research collaboration with industry and the academic community. We showcased our aerial platform at various conferences and organised a workshop as proposed in the grant application, which has generated significant interest from industry and the public. Future economic impact can include the translation of the technology to industry through licensing or spin-off creation. Workshop: The Co-evolution of Digital Twins and Aerial Robotics for Sustainable Human Habitats, (Aug, 2023). Highlights of related outreach and exhibitions: • Venice Architecture Biennale, Italy (May 2023) • Swiss Robotics Day, Zurich, Switzerland (Nov. 2022) • ICRA Exhibition, London, UK (May 2023) • Swiss Robotics Day, Zurich, Switzerland (Nov. 2023)
First Year Of Impact 2023
Sector Aerospace, Defence and Marine,Construction,Digital/Communication/Information Technologies (including Software),Energy,Environment,Manufacturing, including Industrial Biotechology,Culture, Heritage, Museums and Collections
Impact Types Societal

Economic

 
Description DroneHub
Amount SFr. 1,100,000 (CHF)
Organisation Empa - Swiss Federal Laboratories for Materials Science and Technology 
Sector Academic/University
Country Switzerland
Start 05/2023 
End 05/2026
 
Title The Drone Hub at NEST 
Description The Drone Hub at the NEST research and innovation building in Dubendirf, Switzerland, is a test environment that facilitates the integration and interaction of robots such as drones or climbing robots with infrastructure systems. Leveranging the ability of robots to act autonomously the Drone Hub serves as test-bed to perform challenging tasks and thus lowering both the risks for humans and the cost of operation. This includes inspection of facade elements, repairs of cracks or surface cleaning in areas which are dangerous for human to work. The Drone Hub is open to industry partners for their own needs. A partnership includes: The use of the Drone Hub infrastructure. Join R&D initiatives in aerial robotics, robot autonomy and infrastructure digitalisation. Echange programs and talent recruitment (sabbaticals). Access to technology foresight in aerial robotics and infrastructure robotics and applied AI. Access to the NEST network or partners from research industry and the public sector. Visibility of the logo and use of the NEST infrastructure for events and visits. 
Type Of Material Improvements to research infrastructure 
Year Produced 2022 
Provided To Others? Yes  
Impact Research finding validation and testing. New scientific theory validation. Improve business operation and efficiency. Worker safety 
URL https://www.empa.ch/web/nest/drone-hub?inheritRedirect=true
 
Description Aerial Robotics for Sustainability 
Form Of Engagement Activity A talk or presentation
Part Of Official Scheme? No
Geographic Reach National
Primary Audience Professional Practitioners
Results and Impact Cambridge branch RAeS talk
Cambridge, UK
Date: 01/02/2024
Year(s) Of Engagement Activity 2024
 
Description Aerial robotics platforms and proving grounds 
Form Of Engagement Activity A talk or presentation
Part Of Official Scheme? No
Geographic Reach International
Primary Audience Professional Practitioners
Results and Impact INTEROPERABILITY IN ROBOTICS & AUTONOMOUS SYSTEMS PROVING GROUNDS
London, UK
Date: 16/02/2023
Year(s) Of Engagement Activity 2023
 
Description An aviary for drone research 
Form Of Engagement Activity A press release, press conference or response to a media enquiry/interview
Part Of Official Scheme? No
Geographic Reach International
Primary Audience Media (as a channel to the public)
Results and Impact Dübendorf, St. Gallen und Thun, 23.05.2023 - They maintain and repair buildings, observe natural phenomena and transport goods: Drones and robots could play a major role in our lives in the future. With the DroneHub, a kind of aviary is to be created in the NEST research and innovation building on the Empa campus in Dübendorf, where Empa researchers will explore and further develop the interaction of drones, infrastructure and natural habitats together with industrial and academic partners.
Year(s) Of Engagement Activity 2023
URL https://www.admin.ch/gov/en/start/documentation/media-releases.msg-id-95341.html
 
Description Behind-the-scenes @ Centre of Excellence, Infrastructure Robotics Ecosystems 
Form Of Engagement Activity A talk or presentation
Part Of Official Scheme? No
Geographic Reach Local
Primary Audience Public/other audiences
Results and Impact The Brahmal Vasudevan Multi Terrain Aerial Robotics Arena is hosted in the Aerial Robotics Lab and is the first of its kind in Europe.
Professor Mirko Kovac, Director of Aerial Robotics Laboratory, Faculty of Engineering, Department of Aeronautics, Imperial College London

The Arena enables engineers to test the next generation of aerial robotics for urban environments and extreme conditions. Researchers in the Arena are able to simulate different terrains in the air, the ocean and on land. The space also enables engineers to create extreme conditions such as fire, smoke and heat to simulate how the next generation of drones will perform in harsh environments.

This event was part of an exclusive programme of Member-only visits. Each event gives Members of Friends of Imperial College and their guest's unique access to facilities and research departments with our Behind-the-Scenes events in Imperial and beyond!
Year(s) Of Engagement Activity 2024
URL https://www.friendsofimperial.org.uk/events/behind-the-scenes-centre-of-excellence-infrastructure-ro...
 
Description Bio-Inspired Soft Aerial Robotics (workshop) 
Form Of Engagement Activity A talk or presentation
Part Of Official Scheme? No
Geographic Reach International
Primary Audience Professional Practitioners
Results and Impact IEEE International Conference on Soft Robotics RoboSoft 2023
Singapore
Date: 03/04/2023
Year(s) Of Engagement Activity 2023
 
Description Bio-inspired Drones for Sustainability 
Form Of Engagement Activity A talk or presentation
Part Of Official Scheme? No
Geographic Reach International
Primary Audience Professional Practitioners
Results and Impact Seminar at Sabanci University
Istanbul, Turkey
Date: 19/06/2023
Year(s) Of Engagement Activity 2023
 
Description Bioinspired, soft and other novel design paradigms for aerial robotics 
Form Of Engagement Activity A talk or presentation
Part Of Official Scheme? No
Geographic Reach International
Primary Audience Professional Practitioners
Results and Impact 2024 IEEE International Conference on Robotics and Automation (ICRA)
Yokohoma, Japan
Year(s) Of Engagement Activity 2024
 
Description Contributed talk: Physical Artificial Intelligence in Untethered Soft Aerial Robots for Safe Environmental Interaction and Perching 
Form Of Engagement Activity A talk or presentation
Part Of Official Scheme? No
Geographic Reach International
Primary Audience Professional Practitioners
Results and Impact 2023 Materials Research Society (MRS) Fall Meeting & Exhibit - Symposium SF06-From Robotic Towards Autonomous MaterialsBoston, Massachusetts, USA
Year(s) Of Engagement Activity 2023
 
Description Digital twins and robotics for a sustainable human habitat 
Form Of Engagement Activity A talk or presentation
Part Of Official Scheme? No
Geographic Reach International
Primary Audience Professional Practitioners
Results and Impact Building Smart Workshop
London, UK
Date: 12/07/2023
Year(s) Of Engagement Activity 2023
 
Description Distinguished invited talk: Physical AI for Soft Aerial Robotics 
Form Of Engagement Activity A talk or presentation
Part Of Official Scheme? No
Geographic Reach National
Primary Audience Professional Practitioners
Results and Impact 2023 Materials Research Society (MRS) Fall Meeting & Exhibit - Symposium SF06-From Robotic Towards Autonomous Materials 
Boston, Massachusetts, USA
Year(s) Of Engagement Activity 2023
 
Description DroneHub 
Form Of Engagement Activity A talk or presentation
Part Of Official Scheme? No
Geographic Reach International
Primary Audience Professional Practitioners
Results and Impact Qatar Government Meeting
Dubendorf, Switzerland
Date: 06/03/2023
Year(s) Of Engagement Activity 2023
 
Description DroneHub: Building-drone interface for integrated living 
Form Of Engagement Activity A talk or presentation
Part Of Official Scheme? No
Geographic Reach National
Primary Audience Professional Practitioners
Results and Impact LINA Event
Dubendorf, Switzerland
Date: 30/03/2023
Year(s) Of Engagement Activity 2023
 
Description Enabling sustainability with bio-inspired robots 
Form Of Engagement Activity A press release, press conference or response to a media enquiry/interview
Part Of Official Scheme? No
Geographic Reach International
Primary Audience Media (as a channel to the public)
Results and Impact Empa TV: Bright Minds: #1 Mirko Kovac
Dübendorf, online
Date: 04/07/2023
Year(s) Of Engagement Activity 2023
 
Description Heat-resistant drone could scope out and map burning buildings and wildfires 
Form Of Engagement Activity A press release, press conference or response to a media enquiry/interview
Part Of Official Scheme? No
Geographic Reach International
Primary Audience Media (as a channel to the public)
Results and Impact Imperial College London and Empa researchers have built a drone that can withstand high enough temperatures to enter burning buildings.

The prototype drone, called FireDrone, could be sent into burning buildings or woodland to assess hazards and provide crucial first-hand data from danger zones. The data would then be sent to first responders to help inform their emergency response.
Year(s) Of Engagement Activity 2023
URL https://www.imperial.ac.uk/news/245718/heat-resistant-drone-could-scope-burning-buildings/
 
Description Imperial Robotics Forum at ICRA2023 
Form Of Engagement Activity A press release, press conference or response to a media enquiry/interview
Part Of Official Scheme? No
Geographic Reach International
Primary Audience Media (as a channel to the public)
Results and Impact The Robotics Forum showcased their latest research at ICRA2023 through exhibitions, demos, presentations and workshops.
Year(s) Of Engagement Activity 2023
URL https://www.imperial.ac.uk/news/246133/imperial-robotics-forum-icra2023/
 
Description Keynote: Bio-inspired Drones for Sustainability 
Form Of Engagement Activity A talk or presentation
Part Of Official Scheme? No
Geographic Reach International
Primary Audience Professional Practitioners
Results and Impact Adaptive Motions of Animals and Machines (Amam) 2023
Kobe, Japan
Date: 06/06/2023
Year(s) Of Engagement Activity 2023
 
Description Keynote: Robotics Testing Grounds for Sustainability Robotics Innovation 
Form Of Engagement Activity A talk or presentation
Part Of Official Scheme? No
Geographic Reach International
Primary Audience Professional Practitioners
Results and Impact Take-off start up summit
Istanbul, Turkey
Date: 05/12/2023
Year(s) Of Engagement Activity 2023
 
Description Keynote: Sustainability Robotics 
Form Of Engagement Activity A talk or presentation
Part Of Official Scheme? No
Geographic Reach International
Primary Audience Professional Practitioners
Results and Impact Keynote at Bilisim Vadisi (Valley of information technology)
Istanbul, Turkey
Date: 16/06/2023
Year(s) Of Engagement Activity 2023
 
Description Laboratory of Sustainabilty Robotics 
Form Of Engagement Activity A talk or presentation
Part Of Official Scheme? No
Geographic Reach National
Primary Audience Professional Practitioners
Results and Impact Empa Strategie Klausur
Emmetten, Switzerland
Date: 13/09/2023
Year(s) Of Engagement Activity 2023
 
Description Podiumsgespräch Vernissage Technology Outlook 
Form Of Engagement Activity A talk or presentation
Part Of Official Scheme? No
Geographic Reach National
Primary Audience Professional Practitioners
Results and Impact SATW Technology Outlook - Zukunftsweisende Technologien für die Schweiz
Zurich, Switzerland
Date: 15/09/2023
Year(s) Of Engagement Activity 2023
 
Description Soft Aerial Robotics: Metamorphic Aerial Robots for Multi-Terrain Mobility 
Form Of Engagement Activity A talk or presentation
Part Of Official Scheme? No
Geographic Reach International
Primary Audience Professional Practitioners
Results and Impact IEEE International Conference on Soft Robotics RoboSoft 2023
Singapore
Date: 03/04/2023
Year(s) Of Engagement Activity 2023
 
Description Sustainability Robotics 
Form Of Engagement Activity A talk or presentation
Part Of Official Scheme? No
Geographic Reach International
Primary Audience Professional Practitioners
Results and Impact AI.BAY conference 2023
Munich, Germany
Date: 23/02/2023
Year(s) Of Engagement Activity 2023
 
Description Sustainability Robotics 
Form Of Engagement Activity A talk or presentation
Part Of Official Scheme? No
Geographic Reach National
Primary Audience Professional Practitioners
Results and Impact Swiss Green Economy Symposium
Winterthur, Switzerland
Date: 07/09/2023
Year(s) Of Engagement Activity 2023
 
Description Sustainability Robotics 
Form Of Engagement Activity A talk or presentation
Part Of Official Scheme? No
Geographic Reach International
Primary Audience Professional Practitioners
Results and Impact INRIA
Rennes, France
Date: 16/02/2024
Year(s) Of Engagement Activity 2024
 
Description Sustainability Robotics 
Form Of Engagement Activity A talk or presentation
Part Of Official Scheme? No
Geographic Reach International
Primary Audience Professional Practitioners
Results and Impact Seminar at MIT - Massachusetts Institute of Technology
Cambridge, US
Date: 27/10/2023
Year(s) Of Engagement Activity 2023
 
Description Sustainability Robotics 
Form Of Engagement Activity A talk or presentation
Part Of Official Scheme? No
Geographic Reach National
Primary Audience Professional Practitioners
Results and Impact energie bewegt winterthur - 36. Energie-Lunch
Date: 02/03/2023
A group of professionals.
Year(s) Of Engagement Activity 2023
 
Description Sustainability Robotics 
Form Of Engagement Activity A talk or presentation
Part Of Official Scheme? No
Geographic Reach International
Primary Audience Professional Practitioners
Results and Impact Deep Dive Series - The Future of Robotics & AI (Liechtenstein Bankers Association)
Vaduz, Liechtenstein
Date: 23/05/2023
Year(s) Of Engagement Activity 2023
 
Description Sustainability Robotics 
Form Of Engagement Activity A talk or presentation
Part Of Official Scheme? No
Geographic Reach International
Primary Audience Professional Practitioners
Results and Impact AI for Good Global Summit
Geneva, Switzerland
Date: 04/07/2023
Year(s) Of Engagement Activity 2023
 
Description Sustainability Robotics for Digital Construction 
Form Of Engagement Activity A talk or presentation
Part Of Official Scheme? No
Geographic Reach International
Primary Audience Professional Practitioners
Results and Impact Building Smart Workshop
London, UK
Date: 12/07/2023
Year(s) Of Engagement Activity 2023
 
Description Sustainability Robotics for Environmental Sensing 
Form Of Engagement Activity A talk or presentation
Part Of Official Scheme? No
Geographic Reach International
Primary Audience Professional Practitioners
Results and Impact ENAC Seminar Series
Lausanne, Switzerland, online
Date: 25/04/2023
Year(s) Of Engagement Activity 2023
 
Description Teamwork on the ground and in the air 
Form Of Engagement Activity A talk or presentation
Part Of Official Scheme? No
Geographic Reach National
Primary Audience Professional Practitioners
Results and Impact AM Expo
Luzern, Switzerland
Date: 12/09/2023
Year(s) Of Engagement Activity 2023
 
Description This heat-resistent drone can find and help people trapped in burning buildings or wildfires 
Form Of Engagement Activity A press release, press conference or response to a media enquiry/interview
Part Of Official Scheme? No
Geographic Reach International
Primary Audience Media (as a channel to the public)
Results and Impact Current drones used to hoist fire hoses up tall buildings and drop fire retardants are made of plastics and cannot fly near a fire.
When it comes to wildfires, Europe is facing potentially one of the worst summers it has seen this year.
According to the European Forest Fire Information System (EFFIS), more than 119,000 hectares had already been reduced to cinders across the European Union by June 18.
Researchers in Switzerland have successfully developed a heat-resistant drone that could be deployed in burning buildings and forests.
Year(s) Of Engagement Activity 2023
URL https://www.euronews.com/next/2023/07/06/this-heat-resistent-drone-can-be-find-and-help-people-trapp...