Advanced Fault Identification for Safety Critical Electromechanical Actuators

Lead Research Organisation: University of Nottingham
Department Name: Div of Electrical Systems and Optics

Abstract

With the increasing move to more electric systems in aircraft, ships and automobiles, there is a need to ensure that electromechanical actuators are designed to satisfy the conflicting specifications of low cost, low volume/weight, high performance and requiring little maintenance. The conclusion of the more for less design philosophy is that power electronic motor drives will be work harder, in harsher environments, for longer periods of time. Scheduled maintenance periods will be longer, and therefore it is imperative that drives, especially those used for safety critical applications will employ prognosis and diagnosis algorithms as part of their basic control structure, to predict and prevent in-service failure. The work proposed here will investigate the production of new signatures for indicating the condition of a motor drive and its load, and also determine how these signatures can be used to determine the type and severity of a fault. The aim is to embed the condition monitoring into the normal operation of an electromechanical actuator, in order to detect and distinguish between faults in the electrical machine, the power converter and the mechanical system.
 
Description Electric motor drives are now being applied to automotive and aerospace applications where safe and correct operation is essential. Safety critical applications such as steering and flight control systems must be able to detect and diagnose faults so that corrective action can be taken before system control is lost. The work undertaken in this project has researched and developed new techniques which can be used to identify faults within a motor drive, particularly the motor itself. The technique uses the current response to switching actions of the power converter: by analysing this response, winding faults can be detected at an early stage.
Exploitation Route The main exploitation routes for this work are through commercial routes. The results of this research can be directly exploited by manufacturers of safety critical drives. This is a large and growing industry within Europe and the UK. These techniques can also be exploited by manufacturers of industrial motor drive systems. The application of the techniques could be expanded to monitoring of transformers within power distribution systems.
Sectors Aerospace, Defence and Marine,Energy,Manufacturing, including Industrial Biotechology,Transport

 
Description The techniques continue to be researched as part of on-going work with aurospace and transport industries. For example a KTP with Cummins has investigated the application to hydrid vehicle drives: research continues as part of on-going activities on electric actuators for aircraft (Actuation2015)
First Year Of Impact 2006
Sector Aerospace, Defence and Marine,Energy,Manufacturing, including Industrial Biotechology,Transport
 
Description Actuation 2015
Amount £370,653 (GBP)
Funding ID 284915 
Organisation European Commission 
Sector Public
Country European Union (EU)
Start 11/2011 
End 11/2014
 
Description KTP, Cummins (Group)
Amount £194,250 (GBP)
Funding ID KTP007737 
Organisation Cummins 
Sector Private
Country United States
Start 02/2010 
End 03/2014
 
Description Control Techniques Drives Ltd 
Organisation Control Techniques Drives Ltd
Country United Kingdom 
Sector Private 
PI Contribution New control and fault location algorithms
Collaborator Contribution Applications information, test motors
Impact Knowledge associated with control algorithms and motor design
Start Year 2006
 
Description Smiths Aerospace Electronics Systems Sou 
Organisation Smiths Aerospace Electronic Systems - Southampton
Country United Kingdom 
Sector Private 
PI Contribution Investigations into fault detection algorithms for electrical actuators
Collaborator Contribution Applications experience (Note collaboration is now with GE Aviation)
Impact Contribution to control and fault detection algorithms
Start Year 2006
 
Description TRW Automotive Technical Centre 
Organisation TRW Automotive
Department TRW Automotive Technical Centre
Country United Kingdom 
Sector Private 
PI Contribution Investigating new control and fault detection algorithms for power steering systems.
Collaborator Contribution Provision of test drive system and applications experience
Impact PhD thesis and report providing evaluation of control algorithms
Start Year 2006
 
Description PEMC Group Annual Conference 
Form Of Engagement Activity A talk or presentation
Part Of Official Scheme? No
Geographic Reach National
Primary Audience Professional Practitioners
Results and Impact Conference provided by the research group to disseminate findings to wider industrial network

Collaborations with Cummins, and Baldwin and Francis
Year(s) Of Engagement Activity 2010,2011,2012,2013,2014,2015