Purely elastic instabilities and turbulence in flows of polymer solutions

Lead Research Organisation: University of Edinburgh
Department Name: Sch of Physics and Astronomy

Abstract

Flows of complex fluids (such as polymers, colloids, emulsions, pastes etc.) are abundant in everyday life. One can think of pouring syrup from a bottle or squeezing toothpaste from a tube, but also of fibre-spinning and extrusion - processes used to produce plastic bags, optical fibres, wire coatings, guitar strings etc. Complex fluids, and polymer solutions in particular, often exhibit unexpected behaviour - they do not flow like water. For example, if one rotates a spoon in a cup of tea, the tea is pushed towards the walls of the cup. When, instead, this experiment is repeated with a polymeric liquid, the polymers move towards the spoon producing the so-called rod-climbing effect.What is even more surprising is that flows of polymers can become unstable. One of the famous examples is the melt-fracture phenomenon observed in extrusion of concentrated polymer solutions or melts, which is one of the main elements of polymer processing in industry. There the liquid is pressed through a thin capillary to produce a regular jet of polymers. At low extrusion speeds the jet remains straight and homogeneous, while at larger speeds the flow starts undulating, becomes chaotic and eventually breaks up. These instabilities are one of the main production-limiting factors and have been plaguing technology and industry for years. Their presence is surprising since in Newtonian flows, instabilities and the transition to turbulence are inertia-driven, and are expected to occur when the Reynolds number exceeds some critical value. The Reynolds number characterises the ratio of inertial to viscous effects and is inversely proportional to the fluid viscosity. For extremely viscous polymeric fluids typical Reynolds numbers are very small, far below the critical value. The inertia-driven transition is thus absent and can not explain instabilities in polymeric solutions. Instead, some other mechanism causes destabilisation.The striking properties of polymer solutions and melts arise from the interactions between their microstructure and the flow: long polymer molecules are stretched and oriented by the flow. In the past 20 years, we have begun to understand that flow-induced stretching and orientation of polymers can not only make polymers flow differently than water, but can also destabilise the flow, leading to vortices and random flows. This chaotic motion looks similar to Newtonian turbulence but is not inertial in origin. This new type of turbulence, the so-called elastic turbulence, is poorly understood and little is known about its structure and conditions at which it might appear.The aim of this research programme is to study this new type of turbulence by means of computer simulations and semi-analytical methods recently developed to describe the structure of Newtonian turbulence close to the transition. The motivation to perform this study is three-fold. First, this is a completely new type of turbulence which we have not encountered in Newtonian fluids like water. Since many every-day fluids are non-Newtonian and viscoelastic, it might be that understanding elastic turbulence is even more important than understanding Newtonian one. Secondly, understanding the origin of elastic turbulence might provide a solution to the industrial problems like melt-fracture. Finally, by comparing the two, we may learn something about the mechanism of Newtonian turbulence.

Planned Impact

Many technological processes involve flows of polymeric liquids. Instabilities in these flows are of great industrial importance as they are one of the main production-limiting factors and have been plaguing technology and industry for years. One of the long-term goals of this research programme and of the whole field of purely elastic instabilities is to be able to control these instabilities, at least to some extent. Unfortunately, at the moment we cannot provide any guidance as to how to avoid or control flow-induced instabilities. We do not know much about the nature of purely elastic turbulence - a question that this research programme proposes to address. Once we understand the mechanism by which purely elastic turbulence is sustained, we can start thinking of how to suppress it. In Newtonian turbulence, it has been proposed to use active or passive flow disturbances - correctly placed obstacles, periodic forcing coming from a wall, spatially-correlated wall roughness etc. I expect similar ideas can be developed for purely elastic turbulence as well, but this is a matter of future research. The present proposal is restricted to fundamental research and its main beneficiaries are academic researchers. The results of this research programme will be published in the dedicated journals such as Journal of Non-Newtonian Fluid Mechanics, Journal of Rheology, Journal of Fluid Mechanics and Physcs of Fluids, and presented at the AERC and SoR meetings (see Justification of Resources for details). Both activities are monitored by industry (typically, by chemical companies) and thus provide sufficient exposure for the results potentially relevant for applications. See Impact Plan for more details.

Publications

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Bonhomme O (2011) Elastic instability in stratified core annular flow. in Physical review. E, Statistical, nonlinear, and soft matter physics

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Brackley CA (2017) Nonequilibrium Chromosome Looping via Molecular Slip Links. in Physical review letters

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Fardin M (2015) Stress diffusion in shear banding wormlike micelles in Journal of Rheology

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Foffano G (2012) Bulk rheology and microrheology of active fluids. in The European physical journal. E, Soft matter

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Jepson A (2013) Enhanced diffusion of nonswimmers in a three-dimensional bath of motile bacteria. in Physical review. E, Statistical, nonlinear, and soft matter physics

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Linkmann MF (2015) Sudden Relaminarization and Lifetimes in Forced Isotropic Turbulence. in Physical review letters

 
Description The main objective of the research programme supported by this grant was to establish the existence of chaotic motion in dilute polymer solutions that flow in straight channels and pipes, and to identify its mechanism. In the course of this Fellowship we have collaborated with experimentalists and demonstrated that this phenomenon indeed exists. We have then provided experimental and numerical evidence that the same instability may be involved in the explanation of the drag-reduction, observed when long polymer molecules are added to turbulent flows of Newtonian fluids, like water. To explain its mechanism, we proposed to translate to polymeric fluids the ideas currently used to explain the transition to turbulence in Newtonian fluids, like water. There it was recently established that turbulence is organised by very regular flow structures, the so-called coherent states, that are unstable, and when they disappear they transform into yet another coherent state. Thus, Newtonian turbulence is a similar to a random walk in space filled-up with these coherent states. The main ingredient of these coherent states are long elongated regions of fluid with a slightly slower or higher velocity than its surroundings (so-called streaks) and their Kelvin-Helmholtz instability. This instability is responsible for flapping flags, roll-up of clouds or waves on surfaces of lakes. It was believed that this instability is not present in slowly-flowing polymer solutions due stabilising effect of polymers. We have demonstrated that while this conclusion holds when polymers are added to Newtonian turbulent flows, there does exist a Kelvin-Helmholtz-like instability for purely-elastic polymeric flows. Based on these findings, we were able to demonstrate that coherent states, similar to their Newtonian counterpart, can exist in purely elastic flows and organise its chaotic motion. Presently, we are testing these ideas in full direct numerical simulations.

During the course of this research programme, we have discovered an unexpected connection between the methods used to study this field and the emergent topic of active fluids, and self-propulsion of micro-organisms, in particular. That allowed us to make several contributions to this field, especially to the problem of bacterial swimming in polymer solutions.
Exploitation Route Elastic instabilities have plagued industry for many years, being one of the main limiting factors in increasing production in processes that involve flows of solutions of long flexible polymer molecules. Understanding the mechanism of elastic turbulence would allow one to envisage strategies of postponing or altogether eliminating these instabilities from industrial flows, although the latter prospect is rather unlikely. Our research suggests that this can be addressed through some form of control of the coherent structures. One would need to perform systematic numerical studies of the influence of various sorts of periodic/aperiodic forcing on purely elastic turbulence. Presently, there have been no reliable simulations of the purely elastic turbulence in straight channels, and developing methods to perform such simulations will significantly advance the field of complex fluids.

Our findings regarding swimming of microorganisms in viscoelastic fluids is directly relevant to control of bacterial infections: one could think of how to alter the rheology of the biofluids to prevent bacteria from spreading, for instance. They are also relevant for the area of active fluids, as a whole, adding to our understanding of the mechanism of propulsion in complex media.
Sectors Agriculture, Food and Drink,Energy,Healthcare,Manufacturing, including Industrial Biotechology,Pharmaceuticals and Medical Biotechnology

 
Description Besides the academic impact, this research programme received some interest from industry, especially from companies dealing with flows of molten plastics (Akzo Nobel N.V.) or flows of oil (BP plc). Presently, their interest is limited to simply following our work. The outcomes of this project are currently being utilised through the Edinburgh Complex Fluids Partnership (http://www.edinburghcomplexfluids.com) created to facilitate knowledge transfer between the Soft Matter Group at the Department of Physics and Astronomy of the University of Edinburgh and our industrial partners. These includes consultancy contracts with Hyaltech Ltd, Devro plc, and Genius Foods Ltd, and an on-going collaboration with Hyaltech Ltd on optimising the flow behaviour of opthalmic viscosurgical devices (OVDs) for use during surgery that was funded through EPSRC IAA PIII006 OVDs. Our research on swimming of microorganisms in Newtonian and complex fluids is presently being used for the development of a fast microscopy-based method of assessing mobility (vitality) of animal sperm in field conditions as a part of the ECFP research programme.
First Year Of Impact 2015
Sector Energy,Healthcare,Manufacturing, including Industrial Biotechology,Pharmaceuticals and Medical Biotechnology
Impact Types Economic

 
Description Elastic instabilities in ophthalmic viscosurgical devices
Amount £107,297 (GBP)
Funding ID PIII006 
Organisation Engineering and Physical Sciences Research Council (EPSRC) 
Department Impact Acceleration Account Lancaster
Sector Academic/University
Country United Kingdom
Start 05/2018 
End 05/2018