Systematic experimental exploration of nonlinear structures with control-based continuation

Lead Research Organisation: University of Bristol
Department Name: Engineering Mathematics and Technology

Abstract

In numerous research areas across engineering and the applied sciences there are nonlinear structures or systems for which there are inadequate or multiple competing mathematical models. This is often caused by a poor understanding of the physics at the appropriate scale. Two examples of this are the study of shimmy oscillations in aircraft landing gear, and the onset of chatter during high-speed machining. In these areas experimental investigations are of fundamental importance in order to resolve the details that the models cannot.

However, systematically investigating nonlinear dynamics in an experiment is fraught with difficulties due to the potential for sudden changes in the dynamics as system parameters are varied; moreover, the changes may be qualitative as well as quantitative. For example, for particular choice of parameters a system may have a single stable steady-state whereas for another choice it may become bistable. Of particular interest are the boundaries between different types of qualitative behaviour (so-called bifurcations). This proposal seeks to make the determination of these boundaries in a physical experiment a normal and routine task by leveraging ideas from control theory and dynamical systems, and so reveal previously unseen dynamical phenomena.

Control-based continuation is a new method, developed in Bristol in 2008, for systematically characterising the qualitative behaviour of a physical nonlinear experiment. Its potential has been recognised by experimenters in other institutions, who are now applying it to their own systems. The key idea is that dynamical features of the system, such as stability changes or the onset of mixed-mode oscillations, can be found and tracked directly in a physical experiment using a combination of feedback control and numerical path following techniques. Thus a `map' or bifurcation diagram showing different regions of qualitative behaviour can be traced out.

To enable the widespread uptake of control-based continuation three key objectives must be satisfied. (1) It must be possible to determine the local linearisation of a steady-state, thus providing additional dynamical information and a means to perform on-line controller design/adaptation. (2) The underpinning numerical methods must be made fast and robust. (3) The scalability of control-based continuation to multi-degree-of-freedom systems must be demonstrated. This proposal seeks to address all three points.

Planned Impact

The immediate beneficiaries of this research proposal are researchers in engineering and the applied sciences who are keen to investigate the nonlinear behaviour of physical experiments they already have running. The success of this proposal will mean they will be able to straightforwardly and systematically probe their experiments to reveal the underlying dynamic structure as system parameters are changed. For example, transitions between different dynamic regimes (bifurcations) will be tracked directly in the experiment and so stability boundaries can be determined in a safe and controlled manner.

More generally control-based continuation will be valuable to engineers (both at a research level and at an industrial level) as a design and optimisation tool for nonlinear systems, hand-in-hand with existing mathematical modelling techniques. A structure or product can designed to be near optimal using the best models available but when actually built it inevitably operates in a sub-optimal manner due to manufacturing defects and poorly modelled physics. Control-based continuation will then enable parameter studies to be performed on the built device, thus enabling local optimisation (e.g., gradient-decent methods) and sensitivity analysis (e.g., determination of how far the system is from dynamic instability) to recover lost performance.

A concrete example of the long-term industrial use of control-based continuation in combination with dynamic sub-structuring as a design and optimisation tool could be as follows. An aircraft landing gear is run on a rolling road and connected to a numerical model of the fuselage of the aircraft. The poorly modelled tyre dynamics and the onset of wheel shimmy are of particular interest. Since the fuselage is a numerical model, many parameters can be changed in real-time. The onset of wheel shimmy is a change in the qualitative dynamics (typically a Hopf bifurcation) which can be found and tracked as the fuselage parameters are changed, thus allowing safe operating parameters to be found.

To ensure the impact of this research, the following steps will be taken.
1) Targeted collaborations with industry facing academics. Two specific collaborations are planned. See attached letters of support.
2) Speculative visits to researchers in related areas.
3) Production of online resources including all computer codes and documentation needed to get control-based continuation up and running.

Publications

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Barton D (2017) Control-based continuation: Bifurcation and stability analysis for physical experiments in Mechanical Systems and Signal Processing

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Barton DA (2013) Systematic experimental exploration of bifurcations with noninvasive control. in Physical review. E, Statistical, nonlinear, and soft matter physics

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Hill TL (2017) Identifying the significance of nonlinear normal modes. in Proceedings. Mathematical, physical, and engineering sciences

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Renson L (2017) Experimental Tracking of Limit-Point Bifurcations and Backbone Curves Using Control-Based Continuation in International Journal of Bifurcation and Chaos

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Renson L (2016) Robust identification of backbone curves using control-based continuation in Journal of Sound and Vibration

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Renson L (2018) Force appropriation of nonlinear structures. in Proceedings. Mathematical, physical, and engineering sciences

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Zienkiewicz A (2015) Leadership emergence in a data-driven model of zebrafish shoals with speed modulation in The European Physical Journal Special Topics

 
Description A new test methodology called control-based continuation has been developed on this grant. It allows the behaviour of nonlinear structures to be investigated in a systematic manner in an experimental setting. Most existing test methodologies assume that the underlying structure is linear in its response and so cannot fully characterise the exotic behaviour a nonlinear system can produce, such as chaos.
Exploitation Route As a result of this grant there is now an EPSRC iCASE award (starting Oct 2016) with Schlumberger Cambridge Research on the application of this method to drill strings. In addition, through this grant I have attracted a Marie-Curie research fellow to come to Bristol University for two years to take these ideas further. Moreover, this has resulted in multiple further grant submissions and one EPSRC funded grant (EP/P019323/1).
Sectors Aerospace, Defence and Marine,Education,Energy,Environment,Manufacturing, including Industrial Biotechology

 
Description This research forms the base of an EPSRC iCASE award with Schlumberger Cambridge Research to apply these ideas to a drill string. The research has also been used as the basis of a further EPSRC proposal (EP/P019323/1) which is focused on extending this work to a wider range of systems. Other successful subsequent funding applications that rely on this research into control-based continuation (but not involving the PI directly) includes a Royal Academy of Engineering Fellowship (RF1516/15/11) and an EPSRC Early Career Fellowship (EP/S01876X/1).
First Year Of Impact 2016
Sector Aerospace, Defence and Marine
Impact Types Economic

 
Description Digital twins for improved dynamic design
Amount £5,112,624 (GBP)
Funding ID EP/R006768/1 
Organisation Engineering and Physical Sciences Research Council (EPSRC) 
Sector Public
Country United Kingdom
Start 02/2018 
End 01/2023
 
Description EPSRC Responsive Mode
Amount £321,562 (GBP)
Funding ID EP/P019323/1 
Organisation Engineering and Physical Sciences Research Council (EPSRC) 
Sector Public
Country United Kingdom
Start 06/2017 
End 05/2020
 
Description Industrial CASE award
Amount £108,600 (GBP)
Funding ID iCASE voucher 16000134 
Organisation Engineering and Physical Sciences Research Council (EPSRC) 
Sector Public
Country United Kingdom
Start 10/2016 
End 09/2020
 
Description Marie-Sklodowska-Curie (Horizon 2020)
Amount € 183,454 (EUR)
Organisation European Commission 
Department Horizon 2020
Sector Public
Country European Union (EU)
Start 05/2016 
End 04/2018
 
Description Collaboration with DTU 
Organisation Technical University of Denmark
Country Denmark 
Sector Academic/University 
PI Contribution Access to experimental equipment and software.
Collaborator Contribution Access to experimental equipment and software.
Impact Work in progress
Start Year 2013