Liquid Fuel and bioEnergy Supply from CO2 Reduction

Lead Research Organisation: Loughborough University
Department Name: Chemical Engineering

Abstract

The current fuel production and related industries are still heavily reliant on fossil fuels. BP's "Statistical Review of World Energy" published in 2014 states that the world has in reserves 892 billion tonnes of coal, 186 trillion cubic meters of natural gas, and 1688 billion barrels of crude oil. Although these represent huge reserves, taking into account today's level of extraction, would mean that coal would be exhausted in 113 years and natural gas and crude oil would be extracted by 2069 and 2067, respectively. In the meanwhile, the CO2 atmospheric concentration has increased from 270 ppm before the industrial revolution to 400 ppm today and its annual release is predicted to exceed 40GT/year by 2030. As the world population increases, breakthrough technologies tackling both fuel supply and carbon emission challenges are needed. The use of CO2 from, or captured in industrial processes, as a direct feedstock for chemical fuel production, are crucial for reducing green house gas emission and for sustainable fuel production with the existing resources.
The aim of this project is to develop a breakthrough technology with integrated low cost bio-electrochemical processes to convert CO2 into liquid fuels for transportations, energy storage, heating and other applications. CO2 is firstly electrochemically reduced to formate with the electric energy from biomass and various wastes and other renewable sources by Bioelectrochemical systems (BES). The product then goes through a biotransformation SimCell reactor with microorganisms (Ralstonia) specialised in converting formate to medium chain alkanes using a Synthetic biology approach. The proposed technology will develop around the existing wastewater treatment facilities from for example, petroleum refineries and water industries, utilising the carbon source in wastewater, thus minimising the requirement to transport materials and use additional land. To tackle the grand challenges, a multidisciplinary team of five universities will work together to develop this groundbreaking technology.
Our research targets two specific aspects on renewable low carbon fuel generation: 1) Use of biomass and wastewater as a source of energy and reducing power to synthesise chemicals from CO2. 2) Interface electrochemical and biological processes to achieve chemical energy-to-fuels transformation.
To achieve the goal of this project, there are three major research challenges we need to tackle:
1. How to maximise the power output and energy from wastewater with Bioelectrochemical systems?
2. How to achieve CO2 conversion to medium chain alkanes through reduction to formate in Microbial electrolysis cells, and then SimCells?
3. Can we develop a viable, integrated, efficient and economic system combining bio-electrochemical and biological processes for sustainable liquid fuel production?

To tackle these challenges, we need to maximise energy output from wastewater by using novel 3-D materials, to apply highly active electrochemical catalysts for CO2 reduction, to improve efficiency of SimCell reactor, and to integrate both processes and design a new system to convert CO2 to medium chain alkanes with high efficiency. In this study, rigorous LCA will be carried out to identify the optimum pathways for liquid biofuel production. We will also look at the policies on low carbon fuel production and explore the ways to influence low carbon fuel policies. Through the development of this innovative technology, we will bring positive impact on the UK's target for reducing CO2 emissions and increasing the use of renewable energy.

Planned Impact

Environmental
The main impact will be a technology to produce carbon based fuels in a potentially sustainable way based on extracting energy from biomass and waste using bio-electrosynthesis based process routes.
A major impact will be to tackle the burden of CO2 emissions (nationally and eventually internationally) and transferring the energy in waste to produce useful liquid fuels, from CO2, without petrochemicals.
The integrated bio-electrosynthesis process to produce alkanes from CO2 as either fuels, chemical feedstock or energy storage medium is seen as a major way of redressing the balance between petroleum and natural gas consumption and carbon emissions. By using carbon dioxide as the basic building block for chemical synthesis and supplying energy for it conversion from substantially waste and renewable sources, this will have a major impact on achieving the goal of sustainable low fuel production. Scaled-up devices will have considerable potential for generating fuels from CO2 and through waste treatment at significant capacities.
Commercialisation potential tackling real world problem, close to the CO2 generating source and using existing wastewater treatment infrastructure are important factors which minimise investment and require no additional land. This innovative technology has a positive impact on the UK's target for reducing CO2 emissions and increasing the use of renewable energy.


Social Economic
The proposed technology and liquid fuels produced will have extensive applications, and relate to different industrial sectors. Apart from our industrial partners from different industrial sectors, the industrial sectors will be benefit/interested in the proposed technology on low carbon fuel production from CO2 and use the energy from waste including: Oil and Gas companies, who already started on generating low carbon energy, such as BP; Transportation equipment manufacturing industries Car, aviation and ship, rail and other equipment manufacturers, who have produced vehicles and airplanes running on biofuels, and Public Transportation providers who already use biofuels.
The proposed integrated system will have wide applications particularly to industries producing wastewater with high organic contents, such as petroleum refinery, pharmaceutical, chemical production, breweries, agriculture and the paper and pulp industry as well as food and drinks. The technologies that will be developed in the project will permit them to recover value from their waste products, turning waste to high energy source.

More immediately the research will have impact on our industrial collaborators who will be involved in developing new materials and processes as a result of their collaboration with the academic researchers in this project ( e.g. NewCell, Haydale, MagnetoChemie, WH Partnership). These and other organizations will be involved from the outset in identifying research needs and planning a project that will meet them.

The societal significance of reducing our reliance on fossil fuels and geological resources is immense and this will clearly impact environmental regulators, policy makers and politicians.

Publications

10 25 50
 
Description Further development in multicarbon chemicals synthesised from CO2 electrochemical reduction has been getting promising results on C2-C3 products with more than 65% selectivity for C2+ products. This suggests encouraging advancement on alternative chemical production without petrochemicals.
Exploitation Route This is particularly encouraging for the new National centre for Circular Chemical Economy's research on technology development.
Sectors Agriculture, Food and Drink,Chemicals,Energy,Environment

 
Description The advancement in LifesCO2R on converting CO2 into organic chemicals has few impacts in different areas. The outcome helped us to established a new undergraduate module "Circular economy" which was well received by the students. Apart from excellent feedback, the most important thing is that students mentioned the course "made them thinking about sustainability and circularity" when working on other subjects. Through RSC Faraday's discussion, we not only disseminated our research results, but also reached out to more wide audience and improved their awareness of the situation.
First Year Of Impact 2021
Sector Agriculture, Food and Drink,Chemicals,Education,Energy,Environment
Impact Types Societal,Economic,Policy & public services

 
Description Policy Implications for Bio-Electrochemicals & eFuels
Geographic Reach Europe 
Policy Influence Type Contribution to a national consultation/review
 
Description EPSRC Core Equipment Award 2022
Amount £650,000 (GBP)
Funding ID EP/X035433/1 
Organisation Loughborough University 
Sector Academic/University
Country United Kingdom
Start 01/2022 
End 02/2024
 
Title Data - Redox mediators for enhanced azo dye degradation (International Journal of Hydrogen Energy) 
Description Data for the figures of the manuscript accepted by the International Journal of Hydrogen Energy on effect of redox mediator for cathode electron transfer to enhance azo dye degradation. 
Type Of Material Database/Collection of data 
Year Produced 2021 
Provided To Others? Yes  
URL https://repository.lboro.ac.uk/articles/dataset/Data_-_Redox_mediators_for_enhanced_azo_dye_degradat...
 
Title Data - Redox mediators for enhanced azo dye degradation (International Journal of Hydrogen Energy) 
Description Data for the figures of the manuscript accepted by the International Journal of Hydrogen Energy on effect of redox mediator for cathode electron transfer to enhance azo dye degradation. 
Type Of Material Database/Collection of data 
Year Produced 2021 
Provided To Others? Yes  
URL https://repository.lboro.ac.uk/articles/dataset/Data_-_Redox_mediators_for_enhanced_azo_dye_degradat...
 
Description Agent Energy and HVB PoC 
Organisation Argent Energy
Country United Kingdom 
Sector Private 
PI Contribution Through this collaboration, the aim of this research is to develop an optimised MES process with enhanced selectivity for high-value long-chain carbohydrates (C4-C8) production.
Collaborator Contribution Argent Energy will contribute in several ways for this project as a research partner. This includes providing: • Information on effluent waste gas enriched with CO2, and effluent organic waste streams; • Advice on research questions and directions for the project; • Staff time in project evaluation and taking part in project review meetings, • Access to site visits and relevant on-site data.
Impact Secured a BBSRC High value Biorenewables PoC funding with the project "Enhance selectivity for high value bioproducts from CO2 and waste organics through microbial electrosynthesis".
Start Year 2021
 
Description Loughborough Institute Advanced Studies Visiting Professor Fellowship 
Organisation Princeton University
Country United States 
Sector Academic/University 
PI Contribution We applied Loughborough Institute of Advanced Studies visiting fellowship for Prof. Jason Ren enabling him to travel to the UK. Also through the IAS fellowship, covered partial accommodation.
Collaborator Contribution Jason provided discussion and suggestions with researchers in Loughborough and other institutions, He presented research from his work and the Andlinger Center for Energy and the Environment (ACEE), facilitating further collaboration. He presented a plenary talk, which also a Webinar for Circular Chemical economy centre.
Impact Planning for International centre to centre call
Start Year 2022
 
Description UKRI Interdisciplinary Centre for Circular Chemical Economy 
Organisation Karlsruhe Institute of Technology
Country Germany 
Sector Academic/University 
PI Contribution The overall programme is the development of a sector-wide solution with deep circularity interventions, by creating a circular resources flow of olefin-the raw material for 70% of all organic chemical production. Our whole system approach will include key sectors of production, transportation/distribution, refinery/downstream, use and waste recycling, to reduce fossil reliance and improve productivity and sustainability of the whole process industry.
Collaborator Contribution The partners will generate a cross-disciplinary platform combining synergistic innovations in science/engineering with social scientists to comprehend the whole system industrial symbiosis and market/policy/incentive design. The Core Research Programme is organised around three interconnected themes: (1) Key technologies to enable olefin production from alternative/recycling wastes streams and design more reusable chemicals via advanced catalytic processes; (2) Process integration, whole system analysis and value chain evaluation, and (3) Policy, society and finance. Through detailed process modelling, economic analysis and environmental assessment of technology solutions along the supply chain, accelerated understanding, opportunities and optimum solutions to achieve circularity of olefin-derived resources flow will be attained.
Impact It is a multi-disciplinary collaboration involving with chemistry, biology and processing engineering.
Start Year 2021
 
Description UKRI Interdisciplinary Centre for Circular Chemical Economy 
Organisation Princeton University
Country United States 
Sector Academic/University 
PI Contribution The overall programme is the development of a sector-wide solution with deep circularity interventions, by creating a circular resources flow of olefin-the raw material for 70% of all organic chemical production. Our whole system approach will include key sectors of production, transportation/distribution, refinery/downstream, use and waste recycling, to reduce fossil reliance and improve productivity and sustainability of the whole process industry.
Collaborator Contribution The partners will generate a cross-disciplinary platform combining synergistic innovations in science/engineering with social scientists to comprehend the whole system industrial symbiosis and market/policy/incentive design. The Core Research Programme is organised around three interconnected themes: (1) Key technologies to enable olefin production from alternative/recycling wastes streams and design more reusable chemicals via advanced catalytic processes; (2) Process integration, whole system analysis and value chain evaluation, and (3) Policy, society and finance. Through detailed process modelling, economic analysis and environmental assessment of technology solutions along the supply chain, accelerated understanding, opportunities and optimum solutions to achieve circularity of olefin-derived resources flow will be attained.
Impact It is a multi-disciplinary collaboration involving with chemistry, biology and processing engineering.
Start Year 2021
 
Description e-biofuels synthesis from CO2 using microbial electrosynthesis 
Organisation Shell Global Solutions International BV
Department Shell Research Ltd
Country United Kingdom 
Sector Private 
PI Contribution The aim of this project is to develop a sustainable and scalable Bioelectrochemical System (BES) using microbial electrosynthesis (MES) with biofilm and microorganisms and renewable energy to synthesize bio-fuels, such as butanol and hexanol, with high selectivity and efficiency without petrochemicals . MES offers a hybrid microbial metabolism in the presence of an electric field. The benefit of this approach is to produce target biochemicals with improved selectivity, increased carbon efficiency , limited use of additives for redox balance or pH control, enhanced microbial growth, and enhanced product recovery.
Collaborator Contribution Shell is an integrated energy company that aims to meet the world's energy demand in ways that are economically, environmentally and socially responsible. Shell is keen to develop new technology to improve energy and material efficiency, and reduce the CO2 emissions. Shell will provide opportunity for the Newcastle team to visit its biosciences lab to promote further collaborations. Dr Jeremy Shears is Chief Scientist at Shell. He has extensive experience in energy, oil and gas processes. His knowledge and experience will be crucial to advise on research questions and directions of the project. He will also advise on what Shell's interest in terms of e-biofuels.
Impact This resulted a project supported by National Biofilm innovation Centre PoC2. It is a multi-disciplinary activity with chemical engineering, chemistry, microbiology and process engineering involved.
Start Year 2019
 
Description Edinburgh Science Festival 2022 
Form Of Engagement Activity Participation in an activity, workshop or similar
Part Of Official Scheme? No
Geographic Reach National
Primary Audience Public/other audiences
Results and Impact As a part of Circular chemical economy centre, we set up stall in Edinburgh Science Festival for one day to show case our research and explain how chemical recycling works. This included how to convert CO2 using renewable energies into valuable products researched by LifesCO2R projects.
Year(s) Of Engagement Activity 2022
 
Description International Women's day event by Sustainable Hydrogen CDT 
Form Of Engagement Activity A talk or presentation
Part Of Official Scheme? No
Geographic Reach Regional
Primary Audience Postgraduate students
Results and Impact 26 audience including mostly PhD students and their supervisers
Year(s) Of Engagement Activity 2021
 
Description Invited panel discussion for RSC Faraday's discussion on CO2 utilisation 
Form Of Engagement Activity A talk or presentation
Part Of Official Scheme? No
Geographic Reach International
Primary Audience Study participants or study members
Results and Impact This is a traditional RSC conference held every three years on the topic of CO2 utilisation. It has a format of discussion with panellists and followed by a journal issue dedicated to the meeting and discussion. It is a high level, high quality discussion attracts large audience, 100-200 attenders.
Year(s) Of Engagement Activity 2021
 
Description Nottingham Girl's high school Green Day 2022 
Form Of Engagement Activity A talk or presentation
Part Of Official Scheme? No
Geographic Reach Local
Primary Audience Schools
Results and Impact This event was for Green Day in a local girl school. The audience was year 4 and year 5 girls.
We presented what is Circular economy and chemical recycle to the girls. Also provided them interactive games using Lego pieces to understand how Chemical recycling works, including how to convert CO2 to useful products, as well as classify different categories of plastics.
The girls and teachers were very enthusiastic about the contents and joined the interaction games actively. They also learned many new things. There were many questions asked. The school also asked to get more information sheet and handout for the students. The school reported great feedback from the girls and increased their interest in STEM.
Year(s) Of Engagement Activity 2022
 
Description Research demonstration for University open days 
Form Of Engagement Activity Participation in an open day or visit at my research institution
Part Of Official Scheme? No
Geographic Reach National
Primary Audience Public/other audiences
Results and Impact Since 2022, I participated university open days and demonstrated our research in my lab using video and showing the CO2 reduction reactions to the students and parents. It was surprised to see even though people were aware of the global challenges, the general public still not aware of many concepts and technologies available. It is very important to have more sustainability education in the schools and university.
Year(s) Of Engagement Activity 2022,2023