3D printed biopolymers with shape memory behaviour
Lead Research Organisation:
Heriot-Watt University
Department Name: Sch of Engineering and Physical Science
Abstract
In our aging population, the need for smart solutions to repair or regenerate diseased and injured tissues is ever-increasing. As each individual is unique, mass-produced implants and generic treatments do not suffice. 3D printing provides a tool to create personalised solutions, taking into account the patient's specific anatomy. In recent years, surgeons have started to use this technology to print models for pre-operative planning, personalised saw and drill guides to enhance surgical precision, and even implant prosthetics tailored to the patient such as hips, knees and skullcaps. The range of materials that is suitable for both 3D printing and use inside the body is quite limited, and needs to be expanded to fully pick the fruits of this fascinating technology. This project aims at developing 3D printable biomaterials with a specific added functionality, which is shape memory behaviour. Shape memory materials can spontaneously change shape over time, in a controlled manner. They show great potential for medical applications, for example as self-tightening sutures, stents that unfold inside the body, or paediatric implants that grow with the growing patient. In this project, we will combine the strengths of shape memory and 3D printing, by developing novel shape memory plastics that can be 3D printed into virtually any shape. A thorough study will reveal how the newly developed materials will change shape over time, and how we can influence this behaviour by changing both the material itself and the 3D printed shape. This understanding will then facilitate the generation of personalised biomedical devices with unprecedented functionalities.
Planned Impact
The successful completion of this project will add a completely new dimension to the evolving field of 3D printing, and can bring unforeseen solutions to a large number of applications within medicine and beyond. The impact on society of the project is evident as in our aging population, the need for repairing and regenerating diseased or injured tissues is ever-increasing. The availability of donor tissues is exceeded by far by the demand, reflected in long waiting lists. This accounts for an enormous economic burden in terms of healthcare costs and loss of productivity, in addition to the poor quality of life for the patients. Furthermore, current medical treatments including urethral dilation, scoliosis correction and tissue expansion require regular medical intervention to implement incremental shape or dimensional changes. This forms a practical and economical burden which can be heavily reduced by the development of shape memory devices, in which 'the material is the machine'. This project will deliver new enabling technology that will aid in developing more effective therapies.
Furthermore, the impact of this research will considerably enrich the methodology used previously by the scientific community. The following areas will be impacted:
* Materials science: we will better understand how design can be used to control shape memory behaviour
* Biomedical engineering: the project will enable the 3D printing of personalised medical devices and growing implants for growing children
* Biology and Bioengineering: 3D structures that grow spontaneously can be used to influence (stem) cells, which could not be studied so well before
Collaborations have been initiated researchers in abovementioned areas, medical device companies and clinicians to ensure the outcomes of this project will directly feed into larger follow-up grants that will explore the utility of the developed 3D printable shape memory polymers in different ways.
Both topics of 3D printing and shape memory materials are visually attractive and appealing to many people. This will be utilised in public engagement activities, particularly for enthusing children for Science & Technology.
Finally, this proposal will bring a valuable and versatile piece of equipment, the Dynamic Mechanical Thermal Analyser, to Edinburgh to the benefit of many researchers who are looking out for access to this technique.
Furthermore, the impact of this research will considerably enrich the methodology used previously by the scientific community. The following areas will be impacted:
* Materials science: we will better understand how design can be used to control shape memory behaviour
* Biomedical engineering: the project will enable the 3D printing of personalised medical devices and growing implants for growing children
* Biology and Bioengineering: 3D structures that grow spontaneously can be used to influence (stem) cells, which could not be studied so well before
Collaborations have been initiated researchers in abovementioned areas, medical device companies and clinicians to ensure the outcomes of this project will directly feed into larger follow-up grants that will explore the utility of the developed 3D printable shape memory polymers in different ways.
Both topics of 3D printing and shape memory materials are visually attractive and appealing to many people. This will be utilised in public engagement activities, particularly for enthusing children for Science & Technology.
Finally, this proposal will bring a valuable and versatile piece of equipment, the Dynamic Mechanical Thermal Analyser, to Edinburgh to the benefit of many researchers who are looking out for access to this technique.
Organisations
People |
ORCID iD |
Ferry Melchels (Principal Investigator) |
Publications
Di Bartolo A
(2020)
Prolonged recovery of 3D printed, photo-cured polylactide shape memory polymer networks.
in APL bioengineering
Hermida MA
(2020)
Three dimensional in vitro models of cancer: Bioprinting multilineage glioblastoma models.
in Advances in biological regulation
Samson KDG
(2021)
Elastic Bioresorbable Polymeric Capsules for Osmosis-Driven Delayed Burst Delivery of Vaccines.
in Pharmaceutics
Description | * biodegradable shape memory polymers were 3D printed * their shape memory behaviour was fully characterised, which included the development of a new simplified method to model such behaviour * it was found that the rate of shape recovery followed a predicted profile for up to 2 weeks, but inhomogeneity caused large differences in absolute shape recovery rate within and between samples; in particular the glass transition temperature had an error of several degrees Celsius which would have a large effect on long-term shape recovery rate. |
Exploitation Route | The knowledge gained can be used to design and develop biomedical shape memory devices with a short recovery time (hours), which may greatly facilitate medical procedures e.g. the minimally invasive insertion of stents. The finding that thermally triggered shape recovery of photo-cured polymer networks is limited to short term recovery will stimulate researchers including myself to develop other triggering mechanisms for shape recovery over longer time periods, including osmosis and hydrolysis; or to use different chemistries and manufacturing methods which could improve the homoegeneity and therefore reliability of thermally triggered shape recovery. A continuing interest in slow-recovering structures is being expressed by surgeons and cell biologists; those mentioned in the Pathways to Impact as well as others I have met in the meantime. |
Sectors | Healthcare,Manufacturing, including Industrial Biotechology,Pharmaceuticals and Medical Biotechnology,Other |
Description | DIS - Scandinavian study abroad lab tour |
Form Of Engagement Activity | Participation in an open day or visit at my research institution |
Part Of Official Scheme? | No |
Geographic Reach | International |
Primary Audience | Undergraduate students |
Results and Impact | Students showed great interest in our research |
Year(s) Of Engagement Activity | 2016,2017 |
URL | https://disabroad.org/ |
Description | Edinburgh International Science Festival |
Form Of Engagement Activity | Participation in an activity, workshop or similar |
Part Of Official Scheme? | No |
Geographic Reach | International |
Primary Audience | Public/other audiences |
Results and Impact | Demonstrated 3D printing and collaborated with artist-in-residence. Used 3D printed parts to let audience construct regular 3D shapes that the artist (Hannah Imlach) uses in her art. Audience was surprised to see how science and art can go together and have a mutual influence. |
Year(s) Of Engagement Activity | 2016 |
URL | https://www.sciencefestival.co.uk/ |
Description | Principal's garden party |
Form Of Engagement Activity | Participation in an open day or visit at my research institution |
Part Of Official Scheme? | No |
Geographic Reach | Regional |
Primary Audience | Other audiences |
Results and Impact | Event for Heriot-Watt staff + families. Demonstrating 3D printer and its biomedical applications. Colleagues became aware of our research, often didn't know that was done at Heriot-Watt. Exposure + potential for future internal collaborations. |
Year(s) Of Engagement Activity | 2016 |
URL | https://www.hw.ac.uk/about/news/internal/2016/principal-s-garden-party-1-day-to-go.htm |
Description | exhibit 3D printed nose scaffold @ Museon (The Hague, The Netherlands) |
Form Of Engagement Activity | Participation in an activity, workshop or similar |
Part Of Official Scheme? | No |
Geographic Reach | International |
Primary Audience | Public/other audiences |
Results and Impact | We were asked to provide a 3D printed part for a bionic human as part of an exhibition about human evolution, and 3D printed a nose-shaped porous structure with accompanying text that such structures could be used as a support material to grow tissues. |
Year(s) Of Engagement Activity | 2016 |
URL | https://www.museon.nl/nl |
Description | work experience for secondary school students |
Form Of Engagement Activity | Participation in an activity, workshop or similar |
Part Of Official Scheme? | No |
Geographic Reach | Regional |
Primary Audience | Schools |
Results and Impact | Pupils were shown the workings of a 3D printer, mixed their own photocurable liquid resin and made it into a solid cured polymer. The pupils were engaged, asked questions and were very keen to have something to take home and talk about back in school. |
Year(s) Of Engagement Activity | 2018,2019 |