UCL-Brazil International Collaboration Workshop in Advanced Metrology and Large Structures Testing

Lead Research Organisation: University College London
Department Name: Civil Environmental and Geomatic Eng

Abstract

Portable 3D metrology, which allows measurement tools to be brought to the measured objects and which can handle dynamic situations, is the essential technology of interest here. Due to their flexible nature, these tools offer considerable scope to expand the application of metrology which, in turn, further drives its development. The past 25 years have seen major developments such as dynamically tracking laser range finders and highly automated vision metrology systems. Another metrology driver is Industry 4.0, an industrial philosophy or new industrial revolution stemming from Germany. It describes the current trend for automation and data exchange in manufacturing technologies and the move towards smart factories. Metrology is a topic frequently missed by research funding programmes, despite its economic impact which has generated world-wide over 200 3D systems manufacturers, over 200 3D metrology service companies and a range of end users including Airbus, Boeing, Embraer, NASA, Ford, Audi, BMW, VW, GE, KUKA and CERN.

The building of an online network of industry and academic partners would greatly enhance the capacity for these opportunities to be more readily exploited through research funding. Cooperative knowledge transfer, e.g. via a public website, would be beneficial to all parties by increasing the capacity for applying and developing 3D metrology at these institutions. By promoting their facilities and focusing their collective expertise to an interested public, the groups can increase the scope for identifying problems specific to 3D metrology. This would add impact to their individual and collective research, which in turn encourages further links with commercial and industry partners.

A 10-day exploratory visit to Brazil is proposed for September 2017, hosted by the new ISI SIM and LGI institutes where areas of cooperation and information exchange would be evaluated. Provisionally the visit will overlap with the National Mobility Engineering Congress, Joinville, 19 - 22 Sept. The Congress attracts engineering students from across Brazil. The location is also the LGI base. UCL and the host institutes would therefore use this opportunity to present 3D metrology to a wide academic audience in Brazil. The host institutes would also help facilitate discussions with Brazilian industries in order to identify areas where metrology could be applied and developed. ISI SIM and LGI have connections to shipbuilding, aerospace, automotive and moulding industries and visits are proposed to Embraer, São Paulo and a NAVSHIP shipyard near Joinville. It is also proposed to hold a workshop at São Leopoldo, the ISI SIM base, to present 3D metrology to local Brazilian industry. The teams at ISI SIM and LGI are well placed to support these workshops and presentations with systems for demonstration and relevant project work.

Planned Impact

This application is for a short-term fact-finding mission which, as an outcome, should identify at least one opportunity for further research funding which can be followed by associated applications for that funding. Those further proposals will have their own pathways to impact. The exploratory visit will itself address the 4 aspects of impact identified by the EPSRC:

People
One immediate aim of the visit is to engage UCL researchers in a project in Brazil aimed at extending metrology application knowledge. This will have the added benefit of expanding the skill base in this area in UK academic environments, meanwhile successful collaborative efforts by the project team will promote further skills development both in the UK and Brazil. Building momentum in this regard will ensure that in the future these skills are more likely and able to be passed on to future generations and applied within both academic and industrial contexts.

Knowledge
Expanding the online knowledge base will directly achieves this, meanwhile the distribution of presentation material to Brazilian academic and industrial groups will expand the coverage of UK knowledge and technology capability to a wider international audience. In return UK knowledge in this field will be expanded by the feedback and discussion provided by the Brazilian partners.

Economy
Portable 3D metrology makes manufacturing efficient, e.g. on-site inspection and is a clearly identified as a key industrial driver for the coming decades. An increase in manufacturing and inspection metrology capacity will serve to bolster the UK economy through increased efficiency and productivity. This collaborative endeavour directly feeds into this through exploring and expanding the application of metrology to the industrial sector, both in the UK and internationally.

Society
Creating a cooperative international network brings metrology experts together and promotes advancements that will ultimately impact on society through the extension of education capacity in metrology in the UK. An active network also increases the potential for impactful engagement work, through the development of public activities through academic institutions.

Publications

10 25 50
 
Description The award succeeded well in achieving its stated objectives in Brazil:
• Visits to the two manufacturing sites of Brazilian aerospace manufacturer Embraer which were detailed and thorough
• Visit to Brazilian shipyard Navship which was also detailed and thorough
• A well-attended 1-day seminar on metrology (around 60 participants), generously hosted by the SENAI ISI SIM in Sao Leopoldo

A direct outcome of the visit was the proposal to develop an international network for LVM. See comments under "Narrative Impact" for more detail. Ongoing efforts (Feb. 2019) are being made by the UCL team to find funding for this.
Exploitation Route Contacts made in Brazil are putting together a Newton Application focussing on the use of photogrammetry to improve ship construction methods

Better international understanding of the importance of metrology to ensure the dimensional compliance of aerospace components and assemblies of components will improve the reach and inter-compatibility of the aerospace supply chain
Sectors Aerospace, Defence and Marine,Construction,Education,Manufacturing, including Industrial Biotechology

 
Description In January 2018, shortly after completion of travel, the UCL team took forward a proposal discussed in Brazil with the Brazilian team. This was to set up a South American version of the 3D Metrology Conference and to create an international network for Large Volume Metrology (LVM) also known as Portable Coordinate Metrology (PCM). Both elements are components of a proposal to create a network., Explore3DM. This is currently under revision (Feb. 2019). Explore3DM, if successful, would provide a unique focal point for LVM capable of significant world-wide impact and enhancing UK leadership in this field. See also "Hosting international metrology conference" under "Engagement activities". Another result of cooperation resulting from the travel award is a proposal to use the Royal Society's Newton Mobility Grants. This is currently being drafted (Feb. 2019) and would involve cooperation between UFSC and UCL in developing and promoting photogrammetry as a metrology tool in the Brazilian Oil, Gas & Marine industries. A successful award here would provide valuable knowledge transfer in photogrammetry to Brazil and give the UCL metrologists valuable access to real-world applications for photogrammetry and other techniques of LVM. This direct support of Brazilian industry would be in very close alignment with the objectives of the UK's Foreign and Commonwealth Office (FCO). These identify Brazil as an emerging technology power and a potentially very valuable partner for UK technology companies.
First Year Of Impact 2018
Sector Aerospace, Defence and Marine,Education
Impact Types Economic

 
Description Airbus / Royal Academy of Engineering Research Chair in Large Volume Metrology
Amount £475,000 (GBP)
Funding ID 3760058 
Organisation Royal Academy of Engineering 
Sector Charity/Non Profit
Country United Kingdom
Start 03/2020 
End 02/2025
 
Description Hosting international metrology conference 
Form Of Engagement Activity Participation in an activity, workshop or similar
Part Of Official Scheme? No
Geographic Reach International
Primary Audience Industry/Business
Results and Impact 120 people attended the 3DMC conference in Hamburg, including collaborators Rodrigo Leao, Paulo Vieira and Gustavo Donatelli from Brazil.
Year(s) Of Engagement Activity 2018
URL http://www.3dmc.events/
 
Description Visit to Brazilian Synchrotron Light Laboratory (LNLS) 
Form Of Engagement Activity Participation in an open day or visit at my research institution
Part Of Official Scheme? No
Geographic Reach International
Primary Audience Professional Practitioners
Results and Impact Follows from an introduction made by host Prof. Mauricio Porath at UFSC to Dr. Rodrigo Leao at the LNLS. Stephen Kyle then visited LNLS in September 2018 as a follow-on from the EPSRC travel award. This visit was funded through UCL's Global Engagement funding

During the visit a joint research task was discussed. See Laser tracker to tracker analysis reported under "Other Outputs and Knowledge / Future steps"
Year(s) Of Engagement Activity 2018