📣 Help Shape the Future of UKRI's Gateway to Research (GtR)

We're improving UKRI's Gateway to Research and are seeking your input! If you would be interested in being interviewed about the improvements we're making and to have your say about how we can make GtR more user-friendly, impactful, and effective for the Research and Innovation community, please email gateway@ukri.org.

Development of next-generation Intraocular lens combined with degradable drug delivery system toward prevention of Posterior Capsule Opacification

Lead Research Organisation: University of East Anglia
Department Name: Pharmacy

Abstract

A cataract is an ophthalmic disease in which a normal clear eye lens becomes cloudy or opaque, leading to a decrease in vision. The eye lens is responsible for focusing light and producing a clear image on the retina at the back of the eye. Cataracts are typically an ongoing process of healthy ageing, but seldom develop rapidly. Cataracts are responsible for more than 51% of the world's blindness. In 2010, the WHO estimated that 20 million people were suffering from cataracts and that the prevalence is estimated to double, reaching 40 million in 2020. There are more than three million cataract surgeries performed in the US annually. The prevalence of age-related cataract increases with age; the average age of a cataract patient is approximately 68 years in the US, and 50 and 65 in China and the UK, respectively.

Cataracts are treated surgically by replacing the natural clouded lens with an artificial lens. During the procedure, the new lens is inserted into the remaining capsule, housing the new lens, and restoring visual acuity. Unfortunately, secondary blindness, also termed "secondary cataract" develops in a significant proportion of patients due to a wound-healing response known as posterior capsule opacification (PCO). Presently, the most common and effective treatment of PCO is laser capsulotomy, a procedure aimed to create a hole in the capsular bag to allow light to pass through again. However, this has many deleterious side effects and is also expensive for healthcare providers.
To reduce the complication of cataract surgery, artificial lenses have been extensively modified since they were first developed in 1952 by Harold Ridley. The new lens designs have helped reduce the impact of PCO progression, but prevention of PCO remains elusive. Lens manufacturing companies and research academics are continuously searching for new designs and materials to address PCO.

The overall aim of this proposal is to develop new lenses to restore high-quality vision following cataract surgery and prevent PCO formation. This research will unlock the potential of new lens design using emerging 3D printing technology as a new fabrication tool. This will have several advantages over the existing methods. The 3D printing method provides rapid prototype development of new lenses and takes weeks off the life cycle of lens development, expediting product development so lenses can reach patients quicker. There is also the potential to unlock new designs that would be impossible to produce by standard methods. These could potentially better the outcome of the surgery. This proposal also develops a drug delivery system to target the inflammation that occurs following surgery. The delivery system will enable controlled delivery of the drugs on-demand. Taken together, the new lens design, with local delivery of drugs, presents potential new therapies to treat cataract and prevent cataract complication.
This proposal will be led by Dr Aram Saeed who is an expert in drug delivery, polymer chemistry and development of medical devices, in collaboration with Prof Michael Wormstone, a world-leading expert in cataract and the PCO condition.

Planned Impact

WHO WILL BENEFIT FROM THIS RESEARCH
Outside academia, this work will be particularly of interest to intraocular lens manufacturing and pharmaceutical companies. The long-term aim of this project is to develop new therapies that will have a direct impact on cataract patients, improving the surgical outcome. Faster and cheaper production of the lens will have an economic benefit through new business development, developing new skills, staff training, and generation new jobs as well as making significant savings to the healthcare system through better patient outcomes and reduced ongoing care.
HOW WILL THEY BENEFIT
The current prototyping process for Intraocular Lenses (IOLs) is often an expensive and time-consuming process. The steps set out in this proposal will provide a new prototyping platform that could expedite and refine the IOL development process. Furthermore, the complexity of manufacturing premium IOLs, for example, Zephyr IOL by Anew IOL technologies, (which can reduce PCO significantly but requires extensive machining time), could be significantly reduced or eliminated. This would allow more economical production of premium IOLs, and enhance availability toe cataract patients, delivering cost saving to healthcare systems alongside better patient outcomes.
EXPLOITATION AND APPLICATION
A market research report (literature search and follow-up interviews with identified IOL companies) was completed in July 2017 (supported by UEA impact funds). This generated a significant amount of interest from leading IOL companies including HOYA, Zeiss, Morcher, Anew IOL technologies, and most recently from Swiss Advanced IOLs. A preliminary patent application, focusing on the new 3D printable formulation to fabricate optically clear, foldable and biocompatible IOL, could be sought in liaison with the Research and Innovation Office at UEA. This could include potential claims on the new IOL design and a 3D printable formulation with appropriate optical properties. Our working relationship with the industrial partners and their general awareness of our reputation could significantly increase the likelihood that our work can be further exploited and be fed into their future development.
COMMUNICATION TO THE GENERAL PUBLIC
We envisage that the development of new therapies to treat cataract and prevention of secondary cataract will be of significant interest to general public globally, in particular to those in the developing countries. Therefore, updates on research will be shared and distributed nationally and internationally via public press releases. We also share the findings by creating patient bulletin in layman term, and through engagement with eye research charities (Fight for Sight). Other avenues, for example, YouTube and other social media platforms, will be used to disseminate the outcomes of this proposal.
EDUCATING SCIENTIFIC WORKFORCE
This project will train research staff in multidisciplinary skills essential for a future career. This could be either in the academic sector or industrial settings. Addressing future challenges requires innovative technologies and translational research. Training highly skilled and specialist staff will drive innovations forward. This proposal will train staff in the application of emerging 3D printing technology, polymer science, as well as biological and clinical subjects like cataract and PCO.
 
Description We have developed a novel 3D printing method for fabricating custom intraocular lenses (IOLs) aimed at improving cataract treatment. This technique allows for precise, patient-specific lens designs and has the potential to incorporate drug-eluting technology, reducing the need for post-surgery medications like eye drops.

Since the last update, we have achieved several key milestones:

Granted a US patent for our 3D-printed intraocular lens technology.
Expanded resin formulations to meet specifications comparable to commercially available IOLs.
Conducted rigorous biocompatibility testing using clinically relevant cell lines, confirming long-term safety and ensuring no toxic residuals from the implanted lenses.
Developed drug-eluting intraocular devices, which could reduce patient dependence on post-surgery eye drops, addressing adherence challenges.
Collaborated with industry partners to support prototype development and assess commercial viability.
This work represents a significant breakthrough in ophthalmic device manufacturing, with potential future applications in patient-specific intraocular implants and sustained drug delivery systems.
Exploitation Route Since the last update, our patent has been granted in the US and is progressing through the national phase in the EU. We have collaborated with national and international companies to support the development and evaluation of product prototypes.

We are currently preparing a formal publication (following the standard patent hold period). Once published, we will issue a press release and actively engage with industry partners and regulatory bodies to explore commercialisation pathways.

To further advance this innovation, we are in the process of forming a new research and industry consortium focused on:

Advanced lens materials and drug-eluting intraocular implants
Physical, chemical, and pharmacological characterisation
Regulatory and market readiness strategies
This research is expected to contribute significantly to the next generation of ophthalmic implants, paving the way for potential clinical translation and commercial applications in patient-specific intraocular lenses.
Sectors Chemicals

Education

Electronics

Environment

Healthcare

Manufacturing

including Industrial Biotechology

Pharmaceuticals and Medical Biotechnology

URL https://worldwide.espacenet.com/patent/search/family/063921376/publication/US11958927B2?q=pn%3DUS11958927B2
 
Description We have developed a new method and resin formulation to prototype artificial eye lenses. This method can be used instead of standards machining and moulding techniques and the advantage of our platform is many folds, including 1) fabrication of prototypes in days rather than in months using existing tools, 2) unlimited customisation and design testing, 3) fabrication of complex designs that are impossible with current methods. From this, we have supported a national and international company to release their new products to their specifications. Further optimisation and analysis are required. We have also engaged with regional cataract surgeons and our discussion has led to further discussion on how these new technologies can improve the clinical outcome for cataract patients. We anticipate the knock-on effect of these engagements could lead to further interest in our platform from the lens manufacturing companies who wish to meet clinical needs in this field.
First Year Of Impact 2021
Sector Chemicals,Creative Economy,Education,Healthcare,Manufacturing, including Industrial Biotechology,Pharmaceuticals and Medical Biotechnology
Impact Types Societal

 
Description Proof Of Concept Award
Amount £15,000 (GBP)
Organisation University of East Anglia 
Sector Academic/University
Country United Kingdom
Start 01/2021 
 
Description Unpacking and validating the interaction of new intraocular lenses with the human eye capsular bag model will validate and speed the clinical transition of this class II medical device from prototype to clinical use
Amount £51,000 (GBP)
Organisation University of East Anglia 
Sector Academic/University
Country United Kingdom
Start 03/2023 
End 05/2024
 
Description Work Placement in Lens Manufacturing Company
Amount £6,750 (GBP)
Organisation University of East Anglia 
Sector Academic/University
Country United Kingdom
Start 01/2022 
End 07/2022
 
Title Stereolithographic 3D Printing Method for Custom Intraocular Lenses (IOLs) - R&D Stage 
Description This novel stereolithographic 3D printing method is designed for the fabrication of custom intraocular lenses (IOLs) with high precision and tailored optical properties. The method utilises biocompatible photopolymer resins, optimised printing parameters, and advanced post-processing techniques to achieve optically clear, patient-specific lens designs. Unlike conventional mass-manufactured IOLs, this approach allows for rapid prototyping and customisation, potentially improving optical performance in future applications. This technology is still in the research and development (R&D) stage and is not clinically available. It remains an experimental technique undergoing further investigation for feasibility, material biocompatibility, and regulatory compliance before potential translation into clinical use. 
Type Of Material Technology assay or reagent 
Year Produced 2024 
Provided To Others? Yes  
Impact Advancing Research in Custom IOL Manufacturing: Enables the study of patient-specific lens designs, with potential future applications in personalised cataract surgery. Rapid Prototyping for Ophthalmic Devices: Facilitates accelerated iteration of IOL designs, supporting innovation in intraocular implants. Material & Cost Efficiency: Reduces material waste compared to traditional manufacturing, with the potential for cost-effective production in the future. International Recognition & Media Coverage: The research has been widely covered in media across the UK, US, Brazil, Middle East, and Singapore, underscoring its significance in ophthalmic R&D. Potential Future Applications: While not yet clinically available, this method lays the foundation for future corneal implants, contact lenses, and next-generation personalised vision correction devices. 
URL https://www.tandfonline.com/doi/full/10.1080/02713683.2024.2344164
 
Description Drug Delivery Device 
Organisation VisusNano Ltd
Country United Kingdom 
Sector Private 
PI Contribution Development of a new controlled Delivery device for eye
Collaborator Contribution We developed formulation and method of fabrication for controlled delivery device for eye. this partnership is on going
Impact All the project milestones were achieved on this project including the method for drug encapsulation, fabrication of the drug-eluting units, method of attachment of the drug-eluting parts to the medical device. We have also studied the release profile of the drug from the fabricated parts and should the desirable long-term release in clinically relevant conditions. We are added more pharmacological drugs and analysed their release profile to validate the use of this platform for a broad spectrum drug loading and release of a variety of pharmacological agents. We have also analysed the safety profile in relevant culture conditions and the results showed these drug-loaded units are well tolerated over a long culture period.
Start Year 2020
 
Description Testing intraocular lenses (IOL) for one of the world's leading companies in IOL manufacturing. 
Organisation University of Northwestern
Country United States 
Sector Academic/University 
PI Contribution We have utilised our engineered resin and expertise to test the partner's design. We have optimised both the process and the post-fabrication process to meet the specific requirements of the lens features.
Collaborator Contribution Guidance on the requirements and optimisation of the design and fabrication of lenses.
Impact It's early days, but any output will be acknowledged in due course
Start Year 2023
 
Title FUNCTIONALISED BIODEGRADABLE POLYESTER POLYMERS 
Description Described herein is a biodegradable polymer comprising an amine-terminated polyester polymer. Also described herein are microparticles comprising the biodegradable polymer; a method of producing the biodegradable polymer comprising initiating a ring- opening polymerisation of a cyclic ester with an amino alcohol initiator; and a variety of uses for the biodegradable polymer, including in tissue engineering and regenerative medicine, for example, as a microcarrier for biologics. 
IP Reference WO2022185082 
Protection Patent / Patent application
Year Protection Granted 2022
Licensed No
Impact In the development stage but aims to create a composition comprising cells supported on the biodegradable polymer wherein the composition may be a supported tissue and/or wherein the cells may comprise stem cells (e.g., embryonic stem cells, tissue-specific stem cells, mesenchymal stem cells, hematopoietic stem cells, or induced pluripotent stem cells), b cells, antibody generating cells, chimeric immunoreceptor T cells (CAR T cells), or specialised cells (e.g., bone cells, skin cells, muscle cells, cardiac cells, lung cells, or intestinal cells) or a mixture thereof.
 
Title INTRAOCULAR DEVICES 
Description Described herein are methods of stereolithographically printing intraocular devices, in particular intraocular lenses, as well as stereolithographic compositions for use therein. The stereolithography composition may comprise: a photoinitiator; a monofunctional aryl acrylate monomer, wherein the acrylate group of the monofunctional aryl acrylate monomer is of the formula -0-(C=0)-CH=CH2; and a multifunctional methacrylate or acrylate cross-linker, wherein the monofunctional aryl acrylate monomer is present in the composition in a greater amount than the multifunctional methacrylate or acrylate cross-linker. 
IP Reference WO2020049307 
Protection Patent / Patent application
Year Protection Granted 2020
Licensed No
Impact The patent generated interest from national and international companies through contract research and consultancy work. This has now been allowed to be granted in the US
 
Title Intraocular Devices 
Description Described herein are methods of stereolithographically printing intraocular devices, in particular intraocular lenses, as well as stereolithographic compositions for use therein. The stereolithography composition may comprise: a photoinitiator; a mono-functional aryl acrylate monomer, wherein the acrylate group of the monofunctional aryl acrylate monomer is of the formula -0-(C-0)-CH-CH2; and a multifunctional methacrylate or acrylate cross-linker, wherein the monofunctional aryl acrylate monomer is present in the composition in a greater amount than the multifunctional methacrylate or acrylate cross-linker. 
IP Reference US2021198408 
Protection Patent / Patent application
Year Protection Granted 2021
Licensed No
 
Description Developing and fabricating an Intraocular Lens for the treatment of cataract surgery. 
Form Of Engagement Activity A talk or presentation
Part Of Official Scheme? No
Geographic Reach International
Primary Audience Industry/Business
Results and Impact International Conference on the Lens - the presentation was recorded and play virtually to the audience.
Year(s) Of Engagement Activity 2022
 
Description Development of eye lens using additive manufacturing process 
Form Of Engagement Activity A formal working group, expert panel or dialogue
Part Of Official Scheme? No
Geographic Reach Regional
Primary Audience Other audiences
Results and Impact Engagement with Cataract experts in the local and regional hospitals to showcase the new development from our project and to exchange knowledge and trend in the current start of the art and future development to improve the clinical outcome for cataract patients.
Year(s) Of Engagement Activity 2022
 
Description Evaluating the feasibility of using portable lens prototyping and manufacturing techniques to support access to premium lenses in developing countries 
Form Of Engagement Activity A talk or presentation
Part Of Official Scheme? No
Geographic Reach International
Primary Audience Professional Practitioners
Results and Impact We held a research presentation for potential international cataract surgeon partners (in the Kurdistan Region of Iraq) in developing countries. Our pathway to impact involves engaging with international cataract surgeons and scientists to discuss the feasibility of developing new lenses using portable platforms. We anticipate that the collaboration will grow and we will facilitate further research collaborations to test the feasibility of our research platform, which involves using portable manufacturing techniques to lower the cost and enhance access to premium lenses.
Year(s) Of Engagement Activity 2022
 
Description Fabrication of Intraocular lens and in vitro testing 
Form Of Engagement Activity A talk or presentation
Part Of Official Scheme? No
Geographic Reach International
Primary Audience Professional Practitioners
Results and Impact The Oslo Eye Research Centre is actively looking for innovative solutions to treat ocular-related diseases, including cataracts. During the research presentation, we demonstrated novel manufacturing and prototyping techniques for Intraocular Lenses (IOLs) and the combination of drug-eluting lenses to treat cataracts and related conditions
Year(s) Of Engagement Activity 2022
 
Description Finalist (Shortlisted) - Innovation Day and ESCRS: European Society of Cataract and Refractive Surgeons 
Form Of Engagement Activity A formal working group, expert panel or dialogue
Part Of Official Scheme? No
Geographic Reach International
Primary Audience Industry/Business
Results and Impact The organisation is a leading entity in ophthalmology, specialising in advancements in cataract and refractive surgery. One of its key activities is hosting annual conferences, including Innovation Day, which serves as a platform for showcasing groundbreaking research, emerging technologies, and developments in the field. The intended purpose of this event is to foster knowledge exchange, drive innovation, and facilitate collaboration among researchers, clinicians, and industry professionals. Outcomes from this initiative include the dissemination of cutting-edge research, the introduction of novel surgical techniques, and the advancement of patient care through the integration of innovative technologies.
Year(s) Of Engagement Activity 2024
URL https://www.escrs.org/meetings-and-events/barcelona-2024-media-library/
 
Description Global Media Coverage Highlights the Impact of 3D-Printed Intraocular Lenses in Ophthalmology 
Form Of Engagement Activity A magazine, newsletter or online publication
Part Of Official Scheme? No
Geographic Reach International
Primary Audience Public/other audiences
Results and Impact The research on 3D-printed intraocular lenses (IOLs) has gained significant international media attention, highlighting its potential to revolutionise cataract treatment and ophthalmic device manufacturing. Various press outlets across multiple regions have covered this work, contributing to global awareness and engagement with the technology.

UK: A podcast episode titled "Episode 110: Transforming Ophthalmology through 3D Printing" (24/10/24) explored the impact of 3D printing in ophthalmology, discussing its potential to transform cataract surgery and customisation of intraocular lenses.
US: Articles such as "How 3D Printing is Revolutionising Cataract Treatment" (19/09/24) and "3D Printed Intraocular Lenses: Proof-of-Concept Study Showcases Stereolithographic Rapid Prototyping of IOL-like Designs" (28/08/24) provided in-depth coverage of the research, explaining its implications for personalised eye care and the future of lens manufacturing.
Brazil: "Lentes Intraoculares em 3D Facilitam Tratamentos na Visão" (17/06/24) introduced the innovation to a Latin American audience, highlighting its potential to enhance accessibility to cataract treatments.
Middle East: The coverage in "Kurdish Doctor Invents Groundbreaking 3D Lenses" (26/05/24) focused on the researcher's role in developing this pioneering technology and its implications for global ophthalmology.
Singapore: The press release "UEA Researchers Unveil Breakthrough Resin for 3D-Printing Intraocular Devices" (22/05/24) showcased advancements in material science that enable the creation of high-precision, biocompatible IOLs.
Impact and Outcomes
This widespread media coverage has increased public and professional engagement with the concept of 3D-printed IOLs, sparking discussions within ophthalmology, medical technology, and regulatory communities. The global recognition of this research underscores its potential to drive innovation in cataract surgery, improve accessibility to personalised eye care, and influence future developments in medical 3D printing.
Year(s) Of Engagement Activity 2024,2025
URL https://www.uea.ac.uk/about/news/article/innovative-3d-printing-could-revolutionise-treatment-for-ca...
 
Description Norwich Science Festival 
Form Of Engagement Activity Participation in an activity, workshop or similar
Part Of Official Scheme? No
Geographic Reach National
Primary Audience Schools
Results and Impact Norwich Science Festival is running locally in the Eastern Region with local and national companies, School, University and Other government institutions participate. There are a large number of audience including the general public, regional school, regional business and policymakers.

At this event. We had a table activity show casting Cataract, including leaflets about the incident of cataract, causes of cataract, current treatment and discussing the potential of new technologies. We had full days of contact with the audience, from children to patient to cataract surgeon.

Dr Aram Saeed also had an invited talk on Cataracts at the festival where the general public attended. The talk was focused on the causes of cataract and how they affect the quality of life and what are the current and future treatment to manage the condition. This was very well received and attended.
Year(s) Of Engagement Activity 2019
URL https://norwichsciencefestival.co.uk/about-us/past-norwich-science-festivals/norwich-science-festiva...
 
Description Rapid prototyping techniques to create artificial lenses with drug-eluting components 
Form Of Engagement Activity A formal working group, expert panel or dialogue
Part Of Official Scheme? No
Geographic Reach Regional
Primary Audience Professional Practitioners
Results and Impact We held a presentation and discussion on the use of new lenses and drug-eluting components with local NNUH cataract surgeons, and explored the possibility of using the technology platform to address other unmet clinical needs in the ophthalmic field, such as cornea regeneration and glaucoma
Year(s) Of Engagement Activity 2022
 
Description School visit (Cataract talk) Wymondham High - Norfolk 
Form Of Engagement Activity A talk or presentation
Part Of Official Scheme? No
Geographic Reach Local
Primary Audience Schools
Results and Impact Wymondham High Academy is a state-funded co-educational academy school in the English county of Norfolk It can be found near the centre of the town of Wymondham, to the west of Norwich. It has around 1,650 pupils aged 11 to 18.

I have been invited to talk to give a science talk on Cataract to inspire the students. This was a well-organised event. I have given one hour talk where I covered the anatomy of the eye, the light going through lenses and how our brain translates images. I have then talked about cataract as a condition related to age but also can occur in children. I have then talked about new technologies about how they can make artificial lense faster and better with additional functionalities. Students were so excited and engaged. The session was followed by Q&A from the students.
Year(s) Of Engagement Activity 2020