TRibology as an ENabling Technology (TRENT)

Lead Research Organisation: University of Leeds
Department Name: Mechanical Engineering

Abstract

The 9th March 2016 was the 50th anniversary of the landmark "Jost Report - Lubrication (Tribology) Education and Research" . The word Tribology was born and the dramatic financial savings that could be gained by optimum practice in this area were formally documented for the first time. 50 years on, the impact of tribology (friction and wear) on the economies of developed nations remains the same; 5-8% of GDP; but tribology as an engineering science has evolved. Tribology challenges in 2016 and beyond are driven by new challenges; the challenges in 1966 were solved and new challenges go with the emergence of new industrial areas. The basic science of tribology remains the same but there is a need to embrace multi-scale thinking, complex materials and interfaces and systems to operate in new and demanding environments. In this proposal Tribology as an enabling technology will be integrated into two industrial areas that are underpinning for the UK and internationally; advanced manufacturing and robotics and autonomous systems. The proposal is transformative as it brings tribology, as a positive and enabling discipline, into two emerging areas of nanomanufacturing and robotics. Tribology is normally associated with the wear and degradation and whilst important to the economy normally has negative connotations. This proposal embraces the positive aspects of triblogical science.

Planned Impact

The key aim of TRENT is to introduce tribology as an enabling technology in the engineering of intelligent systems for manufacturing and robotics. This will be facilitated through collaboration with teams from Norway (NTNU); Germany (Max Planck) and the US (Caltech). Our study has the potential to have significant impact across a number of application areas (for example, transport, healthcare, energy (nuclear, offshore etc.) and both focus areas are pivotal to delivery on the Industrial Strategy and to EPSRC themes as highlighted in the case for support. This will only achieved through a well-defined strategy for dissemination to, and collaboration with academia and industry as outlined below.

Publications

10 25 50

 
Description The results in this output show numerically that the performance of rough surfaces can be tuned to optimise the tribofilm growth. In cases where thicker tribofilms are required, the manufacturing processes can be selected to give counterparts with lower negative skewness and larger autocorrelation length value. We have also deposited a range of nanocomposites and are now evaluating their electrical conductivity.
In WP2 we have developed the methodology for assessing friction of capsules when in contact with human tissue and the effect of texture on grasping.
Exploitation Route Correlating surface topography properties with tribofilm formation and growth will inform the experimental work within TRENT project to manufacture films from various chemistries. In addition, these results will potentially impact the research on tribochemistry and the formation of films with defined tribological performance.
Sectors Energy

Manufacturing

including Industrial Biotechology

Transport

 
Description The AFM methodology developed in this award to study the growth of tribofilms has underpinned a new research grant partly funded by an industrial company to study lubricant performance on micropitting. The company provided lubricant additives from wind turbine gearbox applications; the successful completion of the project is expected to lead to economic impact. The research tools developed for testing finger friction and adhesion to tissues are currently being used to study tools used in surgical robotics.
First Year Of Impact 2023
Sector Energy,Healthcare
Impact Types Economic

 
Description (GreenTRIBOS) - GreenTRIBOS
Amount € 3,188,498 (EUR)
Funding ID 860246 
Organisation European Commission 
Sector Public
Country European Union (EU)
Start 01/2020 
End 12/2023
 
Description (InnovaXN) - Doctoral programme for innovators with X-rays and neutrons
Amount € 6,508,800 (EUR)
Funding ID 847439 
Organisation European Commission 
Sector Public
Country European Union (EU)
Start 09/2019 
End 09/2024
 
Description Manufacturing the Future with Supercritical CO2 and Minimum Quantity Lubrication
Amount £758,000 (GBP)
Funding ID EP/W001950/1 
Organisation Engineering and Physical Sciences Research Council (EPSRC) 
Sector Public
Country United Kingdom
Start 03/2022 
End 03/2025
 
Description Tribological and tribochemical behaviour of organic friction modifiers additives on the steel surface
Amount £85,000 (GBP)
Organisation Infineum International 
Sector Private
Country United Kingdom
Start 03/2021 
End 03/2025
 
Title Development of a synthetic finger pad for the assessment of pad-surface tribological interactions 
Description We have developed equipment and protocols that include a synthetic finger pad and allow the assessment of pad-surface tribological interactions. The technique allows contact area to be measured during sliding interactions and the simultaneous measurement of friction coefficients. It can also be used in conjunction with optical coherence tomography for sub-surface measurements. 
Type Of Material Improvements to research infrastructure 
Year Produced 2021 
Provided To Others? No  
Impact At the time of writing this technique is in its early stages. 
 
Title Raman-based techniques for in-situ surface film thickness measurement 
Description With the support of TRENT grant, we have developed a Raman-based technique that has the potential to measure the thickness of the developed nano-structures in-situ. The technique will be utilised by the TRENT researchers to measure the thickness of the manufactured nanostructures. 
Type Of Material Improvements to research infrastructure 
Year Produced 2021 
Provided To Others? Yes  
Impact - Coating wear rate as a function of tribological contacts and lubricant chemistry; two outputs https://doi.org/10.1016/j.jmst.2021.04.031 and https://doi.org/10.1021/acsami.1c21824. 
 
Title Tribomanufacturing of nanoscale 3D structures 
Description We have developed the methodology for manufacturing 3D conductive nanofilms by harnessing the tribochemistry processes between chemical additives and nanoparticles in the solvent and the surface. The methodology involves Atomic Force Microscopy and testing of solvents/chemical additives/nanoparticles under high contact pressure and shear. 
Type Of Material Improvements to research infrastructure 
Year Produced 2021 
Provided To Others? No  
Impact Research is still in progress, no impact developed yet. 
 
Title Ultrasonic measurements for the assessment of finger pad-surface contact conditions 
Description With the support of the TRENT grant, we have developed equipment and protocols that use ultrasonic measurements for the assessment of finger pad-surface contact conditions. 
Type Of Material Improvements to research infrastructure 
Year Produced 2022 
Provided To Others? No  
Impact This work is still in its early stages. 
 
Description AC2T_inTRibology network 
Organisation AC2T Research
Country Austria 
Sector Private 
PI Contribution Provided expertise on experimental evaluation of hydrogen release from lubricants and the effect of in-situ formed tribofilms.
Collaborator Contribution Expertise with electrochemistry experiments. In addition, they provided industrial/application input to the experimental setup and project supervision.
Impact Conference presentation at the TAE Tribology conference in January 2024. More outputs in form of research papers are in preparation.
Start Year 2022
 
Description Partnership with Caltech 
Organisation California Institute of Technology
Country United States 
Sector Academic/University 
PI Contribution Development of numerical models that determine the growth of nanostructures from tribological contacts.
Collaborator Contribution Expertise and intellectual input in expanding the current numerical models with Data-Driven Constitutive equation generated by Caltech.
Impact Contributed to the three publications published in the last 12 months.
Start Year 2020
 
Description Partnership with Max Planck Institute for Intelligent Systems 
Organisation Max Planck Society
Department Max Planck Institute for Intelligent Systems
Country Germany 
Sector Academic/University 
PI Contribution Development of textured surfaces with optimised grasping.
Collaborator Contribution Experience in robotics, intellectual input on challenges related to grasping in biomedical devices/robots.
Impact Transfer of expertise.
Start Year 2020
 
Description TU Delft and University of Amsterdam 
Organisation Delft University of Technology (TU Delft)
Country Netherlands 
Sector Academic/University 
PI Contribution Provided access to experimental techniques for testing friction on tissues.
Collaborator Contribution Demonstrated the impact of tribology in soft robotics applications.
Impact No outputs yet, the papers are in preparation and will be submitted soon.
Start Year 2023