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BIOHEAT: Husbanding biological heat to transform wastewater treatment

Lead Research Organisation: Newcastle University
Department Name: Sch of Engineering

Abstract

The world's population stands at 7.5 billion and the UN predicts this could rise to 11 billion by 2100 with increasing urbanisation [13]. The production of human wastes and wastewaters in an unavoidable consequence of life. Treating this so it can be safely released to the environment is of paramount importance to both human health and the ecosystems we depend on. Effective technologies exist which are able to treat the large volumes of wastewater produced in urban areas, but these have changed little in the last 100 years. Activated sludge is the most prevalent method used (by volume treated) but it is energy intensive, accounting for as much as 3% of electricity consumption in developed economies [15]. Furthermore 80% of the world's wastewater goes into receiving waters untreated [16]. This technology is expensive and unsustainable for some, but for large parts of the world is simple unaffordable.

A large proportion (roughly 50%) of the energetic costs in the activated sludge process comes from the need to bubble oxygen through the large tanks of sewage, such that the aerobic bacteria within these wastes can use the oxygen to digest the organic matter to carbon dioxide within the waste, making it safe to release to the environment. However there is energy contained within these organics in the wastewater. In activated sludge all this energy goes to the microorganisms, and we as engineers are unable to access it. Thus although effective, the activated sludge process uses substantial amounts of energy to get rid of the energy within the wastewater.

If we are to move to a more sustainable form of wastewater treatment, the aerobic activated sludge process need to be replaced by an anaerobic technology. Anaerobic technologies also use naturally occurring bacteria to digest waste, but here as oxygen is not present the bacteria must produce a different waste, methane in the case of classical anaerobic digestion, or electrons in the case of Bioelectrochemical digestion. In this scenario the bacteria take only some of the energy contained in the wastewater, and we as engineers can take the rest. Anaerobic digestion has also been around for 100 years and is used on many farm and industrial waste streams as well as on the sludge produced by wastewater treatment sites. However it is not effective at treating wastewaters which are dilute, and is not effective at the lower temperatures which are typical of the UK and other countries. Bioelectrochemical systems (BES) are a newly developing technology that use specialised bacteria to grow on an electrode and produce currents as they digest the wastes, essentially acting like a biological battery. BES technologies have been shown to work with dilute wastewaters and at low temperatures, however they are not energetically efficient, with up to 90% of the total input energy going missing.

Some of this energy will go to the bacteria as they metabolise, but some will be lost as heat. I hypothesise that when these bacteria live together attached to a surface in a biofilm, such as on an electrode, the heat generated is creating a localised warm environment allowing bacteria to survive and metabolise at low wastewater temperatures. Currently we do not know how much energy is going to heat, and nor do we have the ability to accurately quantify it. The aim of this grant is to develop a platform to make these critical measurements in order that we will then be able to engineer and husband the heat energy to transform wastewater treatment.

Planned Impact

The scope of biological systems engineering is vast, from disposal and treatment of wastes and contaminants to production of chemicals and energy stores, even CO2 capture. A deeper understanding which will then allow for greater level of engineering and application will have a huge impact on society. With increased certainty of prediction, industry, government and ultimately 'the decision makers' are more likely to invest in these technologies. Using the water industry as an example the implementation of anaerobic technologies which allow for energy production rather than consumption will have far reaching impacts. At a global level it will reduce energy consumption and therefore consumption of fossil fuels, leading to the reduction of CO2 production impacting on global climate change. At a national level it will aid governments to meet targets for energy reduction and renewable energy production. At industry level it will reduce costs leading to increased investment in infrastructural change and economic strength. Most importantly at a local level it would lead to a reduction in the water bills for some, whilst for others may enable lifesaving sanitation to be implemented in areas where previously it has been unaffordable. These are the long term aspirations for developing a greater level of understanding of the energy transfers and microbial dynamics in biotechnologies, the new approach and the methods developed in this research will help move towards these goals.
As a more direct and immediate impact of this research, producing an energy balance for BES will help the commercial prospects for this technology. If we are able to confidently predict a percentage of the available substrate energy that is lost to heat, and the amount that is taken up by bacterial growth, we will then be able to more accurately determine how much energy should be available as an output of gas or electricity production. Actual calculations of these energy balances will be made using data from real wastewater treatment sites in order to make a realistic assessment of the financial viability of BES. This will be presented to Northumbrian Water to help with its strategy of investment in this technology, will also be reported to the water industry more widely through a publication in a trade magazine, and presented at an Institute of Water event.
EH will benefit from receiving this grant at this point during her career. Having arrived at academia late in life, and having had several career breaks, EH is now in a position of expanding her group and research portfolio with several PhD studentships already in place. Having her own independent research grant and RA supporting her will help towards her goal of becoming a world leading academic. EH will in turn support the career of the appointed RA giving them opportunities to develop skills in project management, presentations, paper and grant writing and networking.

Publications

10 25 50
 
Description The aim of BIOHEAT was to develop a fundamental understanding of the heat transfers in microbial systems in order that we will then be able to engineer and husband them. This was carried out by addressing three main objectives, the key findings of these are described below:
Objective 1: Analyse the heat energy produced in the anaerobic digestion of a range of substrates from wastewater using laboratory microcalorimetric equipment with enzymes and then bacteria.
The original plan for this objective was to travel to Prof Taidi at CentraleSupélec in Paris to carry out this part of the grant using their microcalorimetry equipment. Unfortunately the grant started only a couple of weeks before COVID hit. In addition to this within 6 months of the grant starting Prof Taidi moved institutions. It was clear the PDRA on this award was not going to be able to complete this WP in Paris. We turned to the other project partners in Leipzig and re-planned these experiment with them, hoping for a lifting of travel restrictions. However we were unable to align with the repeated lockdowns in each country, this travel and sharing expertise did not happen. Thankfully we became aware of a colleague in dentistry who won a competition to host a Calscreener microcalorimeter for a 6 week period. We were able to negotiate using the instrument for some part of this time, in between the experiments he had planned. We completed the experiments and found clear and logical differences between the heat produced through the digestion of substrates during aerobic digestion, this gave good insight into the metabolism rates and patterns of behaviour with this mixed consortia of bacteria. The heat produced during anaerobic digestion was however below the detection capabilities of the instrument, which is amongst the best on the market.

Objective 2: Develop a bench scale Bioelectrochemical System (BES) calorimeter reactor to perform heat energy flow measurements.

Despite ongoing restrictions imposed by the COVID pandemic, several bench top reactors ranging in scale form 50ml to 5L were built and tested in our labs.

Objective 3: Measure the heat, substrate, gas and electrical energy flows into and out of the reactor with simple to complex substrates and relate this to microbial population dynamics.

We performed rigorous and repeated heat flow and energy balance measurements. It was found that there was no significant and consequential heat production within the reactor. Although this did not align with our original hypothesis, it has been none the less very important in building the case for the viability of this technology, removing one element of uncertainty in the energy balances.
The work and findings from this project were presented at several conferences by both the PDRA and PI of the project including: 5th EU ISMET - International Society for Microbial Electrochemistry 2021 (online); ISE -International Society of Electrochemistry 2021 (Belgrade/online); World Microbe Forum 2021 (online); and 8th International ISMET conference (Greece). The final conference initiated a collaboration with Wageningen University, resulting in a PhD student placement. The project has also enabled Dr Heidrich build her research lab and equipment for both calorimetry experiments and bioelectrochemistry, these are currently being used by both PhD and MSc students. This work develops on the findings and methodologies developed in this award.
Exploitation Route We will use this equipment and methods with MSc and PhD projects, and hope to build it into future research.
Sectors Environment

 
Description The timing of this project, which started just as Covid hit was extremely challenging, and made many aspects of the project which involved collaboration and sharing of expertise difficult. None the less, as described in the key findings section we were able to address the objectives of the award. A major part of the impact generated by this New Investigator Award was on the career pathway of both the PI and PDRA employed. This award catalysed the development of Dr Heidrich's research group at Newcastle University, facilitating her progression from Research Fellow to Senior Lecturer, with a leading reputation in bioelectrochemistry in both the UK an Internationally. Much of the research within this group is focused around the industrial and commercial application of bioelectrochemical technologies at scale and into the water sector. The ultimate impacts of this are to help convert wastewater treatment into a more circular process of resource recovery and re-use. Although not directly related to scale up, the research conducted in this award had laid important foundations providing a clearer picture of the full energy balance within these systems. This has helped in modelling and forecasting predicted performances done in conjunction with Veolia. It has removed some elements of uncertainly and therefore increasing confidence in the technology within the water sector. Furthermore this award has enabled the collaboration between Dr Heidrich and Dr Theodosiou who joined the project as a PDRA, and showed a clear passion for technology and innovation development. The team completed an NBIC and Innovate UK ICURe Biofilms accelerator program, and Dr Theodosiou is now a Royal Academy of Engineering Enterprise Fellow, with a vision to bring this technology into the commercial space.
First Year Of Impact 2021
Sector Environment
Impact Types Economic

 
Description Decarbonising Wastewater Treatment using Microbial Electrochemical Technologies (METs): A research into the UK Water Industry Expectations and Needs.
Amount £15,101 (GBP)
Funding ID FTMA3_21_023 
Organisation National Biofilms Innovation Centre 
Sector Private
Start 01/2022 
End 04/2022
 
Description EBNet Placement Award
Amount £2,777 (GBP)
Funding ID PL202004 
Organisation UK Environmental Biotechnology Network 
Sector Academic/University
Country United Kingdom
Start 03/2021 
End 03/2024
 
Description NBIC ICURe
Amount £35,000 (GBP)
Funding ID ICURe 2022 METzero 
Organisation National Biofilms Innovation Centre 
Sector Private
Start 04/2022 
End 05/2023
 
Description Feasibility test for large scale Microbial Electrolysis Cells (MEC) 
Organisation Veolia Water Technologies
Country Italy 
Sector Private 
PI Contribution The modelling data generated here has helped predict performances for our actual pilot scale reactor, and we have secured further funding from Newcastle University impact acceleration accounts to trial the reactor set ups that were modelled. This will both validate the model outcomes and lead to a publication, but aslo provide real data on the performance of these reactors. We have partnered with Veolia who will use this performance data to input into their company software to analyse the impact that MEC technologies could have ont he energy use and resource recovery of wastewater treatment sites.
Collaborator Contribution Paul Banfield from Veolia has made a site visit to us and the pilot scale reactors to discuss the opportunities for this technology. He has also had two zoom conference calls with us to illustrate the capabilities of this modelling software, and has committed to doing several days of modelling for us when we have the data from the real systems to model.
Impact The original project was between maths and engineering We have secured University IAA funding
Start Year 2022
 
Company Name METzero 
Description METzero develops a wastewater treatment and hydrogen recovery process. 
Year Established 2023 
Impact The company is exploring both the utilities market and industry. Alongside Newcastle University and Northumbria Water Ltd, Thames Water, Yorkshire Water and Irish Water we have secured an OFWAT innovation challenge award in which we will build and test a demonstration-scale unit on different partners' treatment site. The aim is to reduce the energy costs of wastewater treatment sites by reducing the organic load of sludge return liquors, while also removing and recovering ammonia, a valuable bi-product. The company through an Innovate UK grant is also looking to penetrate the industrial wastewater sector in particular food and beverage, a collaboration agreement is signed with Diageo, with a project starting to examine the energy recovery potential from their distillery wastewaters.
Website https://metzero.co.uk/
 
Description Presentation to Engineers Without Boarders by Dr Heidrich on both career and research 
Form Of Engagement Activity A talk or presentation
Part Of Official Scheme? No
Geographic Reach Local
Primary Audience Undergraduate students
Results and Impact About 15 members of the the Engineers without Boarders group attended this online presentation. Dr Heidrich talked through her unusual career path and then current research programs she was engaged in. After the 40 minute talk there was a 20 minutes of lively discussion and debate, the students seemed inspired by the journey presented. This interaction has directly led to one of the audience applying for funding to complete a summer secondment place with Dr Heidrich to perform her own research aligned with the the BIOHEAT goals, Dr Heidrich has mentored the student through this application, and will continue to do so through the students degree program.
Year(s) Of Engagement Activity 2021
 
Description School Workshop (5-weeks) 
Form Of Engagement Activity Participation in an activity, workshop or similar
Part Of Official Scheme? No
Geographic Reach Local
Primary Audience Schools
Results and Impact Acquired funding (£5000) from National Biofilms Innovation Centre (NBIC) for designing and delivering an Environmental Engineering project at Hotspur Primary school, called "Power-Full Biofilms". This interactive workshop enthused, inspired, and engaged children with the world of Microbial Fuel Cells (MFCs). MFCs turn organic matter or waste into electricity through electroactive biofilms, which release electrons as part of their metabolism. The project investigated the possibility of producing electricity from waste (mud from the school ground) and harnessing the electricity to power a suite of small gadgets. During this 5-week workshop, the students built their MFCs, inoculated them using mud, fed them with nutrients, and monitored their growth by recording their voltage. In the end, the students connected the MFCs electrically and powered-up various gadgets. This showcased how they can turn mud into usable electricity using MFCs. This workshop introduced the children to microbiology, biofilm growth, electricity, engineering, sustainability, renewable energy, and experimental design. The project reached 60 Year-4 students, and it gained overwhelmingly positive feedback from parents, teachers, and the children. The school now is interested in a long term collaboration with Newcastle University.
Year(s) Of Engagement Activity 2021
 
Description Virtual School Engagement Activity 
Form Of Engagement Activity A talk or presentation
Part Of Official Scheme? No
Geographic Reach Local
Primary Audience Schools
Results and Impact 120 Key Stage 2 pupils engaged in creative activities to inform the creation of a new piece of theatre about climate change. The activities were co-developed between Cap-a-Pie and engineers at Newcastle University. Pavlina Theodosiou was part of the program were in collaboration with Cap-a-Pie designed a lesson plan around Bioelectrochemical Systems - devices that use microbes and wastewater and turn it into electricity or fuel (Main pillar of BIOHEAT project). We tailored this concept down to KS2 level; we introduced the students to microbes, wastewater and electricity bringing into perspective how these systems can help us address climate change. Pavlina recorded parts of the session virtually and also her work influenced social media activities (https://twitter.com/capapiecreative/status/1364521347846729730).
Year(s) Of Engagement Activity 2021
URL https://www.cap-a-pie.co.uk/climate-change-catastrophe/