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Superposition 'Chirp' Rheometry: a new technique for the rapid rheological characterisation of complex fluids with transient microstructures.

Lead Research Organisation: Swansea University
Department Name: College of Engineering

Abstract

The flow and deformation properties (i.e. the Rheology) of complex fluids, which arise due to the fluids microstructure, are often a critical factor in achieving a product functionality. In this context, "products" may range from printed electronic components manufactured using functional inks, to the 'biological products' of physiological processes such as blood coagulation - i.e. the blood clot. However, the effect of complex flow conditions (which are inherent to the 'process') on the fluid microstructure, and hence flow properties, is difficult to study - especially if the process is dynamic (e.g. where the sample is undergoing curing, gelation, clotting, drying etc). This research proposal aims to develop, test and demonstrate a novel technique for characterising changes in the rheology (and microstructure) of flow-sensitive complex fluids occurring in response to a flow condition. It is proposed to develop a technique which uses 'chirp' waveforms (i.e. frequency modulated waveforms) to probe the time-dependent flow and deformation properties of fluids as they are experiencing flow. Successful delivery of the project will provide industrial and academic rheologists, product formulation specialists, manufacturers and process designers with (i) an extremely powerful tool for rapidly characterising rheological/microstructural changes occurring in response to a sustained shear flow, (ii) new insights into the microstructural consequences of gelation under unidirectional stress, and (iii) a framework for interpreting parallel superposition rheometric data.

Planned Impact

This proposal will develop and test a novel approach to superposition rheometry experimentation and interpretation that will facilitate rapid characterisation of the relationship between complex flow conditions and the rheological/microstructural properties of process materials. The research is of particular relevance to applications involving processing materials with complex, shear sensitive microstructures which impact on product performance. There are numerous examples of such applications but particular focus is given in the present proposal to functional inks used for printed electronics (representing a future high-value manufacturing technology) and collagen (which represents a rapidly gelling material with shear sensitive microstructures and has vast applications in bioscience and tissue engineering). It is anticipated that the techniques developed as part of the proposed research will allow both academia and industry to develop an improved understanding of the flow-microstructure-rheology relationship and allow better process design, optimisation and control, to deliver improved products and processes. Consequently, the research has the potential to deliver both economic impacts through the invention of new and more reliable products/processes and environmental impact through an associated reduction in waste and energy requirements.

There is also significant potential for future healthcare applications. Within the last decade it has been established that the incipient blood clot microstructure (as probed by through the rheological properties of coagulating blood at the sol-gel transition) provides an excellent biomarker for abnormal coagulation and is sensitive to a number of pathophysiological conditions (e.g. stroke, cancer) and the bulk flow stresses imposed on the forming clot. It is anticipated that the outcomes of the present proposal will lead to a better understanding of the effects of non-linear flow induced shear stresses on the evolution of blood clot microstructure, the new superposition technique better representing physiological conditions of clot formation than small amplitude oscillatory shear alone. Moreover, the new technique will provide a means of better understanding clot evolutionary responses in situations where an underlying prothrombotic pathophysiological condition, or exposure of flowing blood to foreign surfaces (such as a ventricular assist device) markedly accelerates the rate of coagulation. Existing rheometric technologies are often hard pressed to fully characterise the rheological responses of clotting blood under such circumstances. It is anticipated that the outcomes of the present work will undergo a series of preclinical assessments under the auspices of the NHS-based Welsh Centre for Emergency Medicine Research in due course. The proposed work hence has the potential for both societal and economic impacts on medical device design and optimisation, coagulation diagnostics and theranostic approaches to disease management, thereby impacting wider society in terms of both the economic burden of disease management and associated clinical outcomes for individual patients.
 
Description Our primary output is a novel protocol for implementing stress controlled chirp based rheometry (which may be used to rapidly characterise the viscoelastic properties of a wide range of complex fluids) using single head/stress controlled rheometers. Novel waveform design, data processing and artefact correction algorithms have been developed to accurately extract the relevant viscoelastic information from chirp-based experiments implemented on single-head rheometers. One such 'correction', that was not needed for previously reported implementations of chirp-based rheometry, concerns the issue of instrument inertia. When a single head rheometer is required to oscillate at high frequency, the inertia of the moving parts of the instrument can dominate the measurement. Our novel algorithm corrects for this effect such that the true material properties can be recovered. Further, we demonstrated how the interplay between material properties and system inertia is an important aspect to consider when designing experiments to probe the viscoelastic properties of materials. We also derived novel expressions for the superposition moduli for a number of constitutive models and demonstrated how these can be used in assessing the suitability of particular models for describing the non-linear rheology of materials.
Exploitation Route Several rheometer manufacturers are already actively engaged in implementing the techniques developed under this award in their rheometer software/workflows and a number of end-user companies (including multinationals) are exploring the use of the techniques in their QC/QA procedures.
Sectors Agriculture

Food and Drink

Chemicals

Healthcare

Manufacturing

including Industrial Biotechology

Pharmaceuticals and Medical Biotechnology

 
Description As a consequence of this award, fast acquisition (chirp-based) rheometric protocols have been extended to include stress-controlled experiments thus allowing a far wider range of rheometer users to implement the techniques. Several rheometer manufacturers are actively engaged in implementing the techniques developed under this award in their rheometer software/workflows and a number of end-user companies (including multinationals) are exploring the use of the techniques in their QC/QA procedures.
First Year Of Impact 2023
Sector Chemicals,Manufacturing, including Industrial Biotechology
Impact Types Economic

 
Description CLOT BUSTING - ADVANCED RHEOMETRY FOR INFORMING THE DEVELOPMENT OF FUTURE THROMBOLYTIC THERAPIES
Amount £957,419 (GBP)
Funding ID EP/Z536040/1 
Organisation Engineering and Physical Sciences Research Council (EPSRC) 
Sector Public
Country United Kingdom
Start 03/2025 
End 03/2028
 
Description Sêr Cymru programme - Enhancing Competitiveness Equipment Award 2022/23
Amount £104,235 (GBP)
Organisation Government of Wales 
Sector Public
Country United Kingdom
Start 12/2022 
 
Description Smart and high-strength composites for additive manufacturing for medical applications
Amount £6,000 (GBP)
Organisation Welsh Crucible 
Sector Public
Country United Kingdom
Start 12/2022 
End 09/2023
 
Description Welsh Cricible Projects 2022
Amount £4,752 (GBP)
Organisation Welsh Crucible 
Sector Public
Country United Kingdom
Start 12/2022 
End 09/2023
 
Description Stress-Controlled OWCh 
Organisation Massachusetts Institute of Technology
Country United States 
Sector Academic/University 
PI Contribution Collaborative work developing a novel approach to complex fluids characterisation.
Collaborator Contribution Collaborative work developing a novel approach to complex fluids characterisation.
Impact Outputs in preparation.
Start Year 2020
 
Description Superposition Rheometry Collaboration (Swansea-Cardiff) 
Organisation Cardiff University
Department School of Mathematics
Country United Kingdom 
Sector Academic/University 
PI Contribution Collaboration is exploring the use of superposition rheometry for studying flow induced anisotropy in complex fluids. The Complex Fluids Research group at Swansea University is undertaking the experimental aspects of the collaboration.
Collaborator Contribution Collaboration is exploring the use of superposition rheometry for studying flow induced anisotropy in complex fluids. Professor Russell Davies (Cardiff University) and Dr Curtis (Swansea) are undertaking a mathematical analysis of the problem of interconversion between orthogonal and parallel superposition moduli.
Impact (i) Dr Curtis was awarded the BSR Annual Award in 2021 for work conducted under this collaboration. (ii) DJ Curtis & AR Davies, Volterra kernels, Oldroyd models, and interconversion in superposition rheometry. Journal of Non-Newtonian Fluid Mechanics 293 (2021) 10455 (iii) DJ Curtis & AR Davies, Response spectra and Kramers-Kronig relations in superposition rheometry: Wagner I and K-BKZ models, Physics of Fluids (2019) 12710. (iv) DJ Curtis & AR Davies, On shear-rate dependent relaxation spectra in superposition rheometry: a basis for quantitative comparison/interconversion of orthogonal and parallel superposition moduli. Journal of Non-Newtonian Fluid Mechanics (2019) 104198
Start Year 2019
 
Description School Visit (Blaenavon) 
Form Of Engagement Activity Participation in an activity, workshop or similar
Part Of Official Scheme? No
Geographic Reach Regional
Primary Audience Schools
Results and Impact Developed a Funky Fluids workshop which asked primary school children to think about fluids in terms of molecules and how different types of molecules give rise to different fluid behaviours.
Year(s) Of Engagement Activity 2022