Adaptive Laser Induced Phased Arrays (ALIPA)

Lead Research Organisation: University of Strathclyde
Department Name: Electronic and Electrical Engineering

Abstract

Many current challenges in Non-Destructive Evaluation (NDE) stem from the increased use of advanced materials and manufacturing processes that push the limits of materials' performance. NDE techniques are required that can cope with extreme environments (high temperature / radioactive environments), restricted access (inside engines or though access ports), and complex geometries. To address these challenges, this project will develop a new capability for real-time, remote ultrasonic imaging that can be used for NDE. This engineering challenge will be achieved by introducing a conceptual change to phased array ultrasonics, beyond the limits of geometrical, ultrasonic frequency and mode array characteristics, by adapting the array to the demands of the inspected structure, on-the-fly, and thus transforming the field. The long-term vision behind this project goes beyond inspection, to develop a method for monitoring and control of in-process parameters, in places of extreme environments such as fusion reactors or turbine engines. The industrial importance of the project is demonstrated by the significant cash and in-kind contributions of the project partners.
 
Description EPSRC Doctoral Prize
Amount £36,000 (GBP)
Funding ID EP/T517938/1 
Organisation University of Strathclyde 
Sector Academic/University
Country United Kingdom
Start 02/2023 
End 01/2024
 
Description Royce Industrial Collaboration Programme
Amount £123,308 (GBP)
Funding ID ICP315 
Organisation Engineering and Physical Sciences Research Council (EPSRC) 
Sector Public
Country United Kingdom
Start 11/2023 
End 03/2024
 
Description UKAN+ Funding Call 3 - Knowledge Transfer
Amount £29,878 (GBP)
Organisation Engineering and Physical Sciences Research Council (EPSRC) 
Sector Public
Country United Kingdom
Start 03/2024 
End 08/2024
 
Title Data for "Online evolution of a phased array by means of an adaptive data acquisition method" 
Description Supporting dataset for the publication: "Online evolution of a phased array by means of an adaptive data acquisition method". The file contains all the signals used to produce the images in the paper, using information mentioned in the paper, e.g. pitch and filter centre frequency. 
Type Of Material Database/Collection of data 
Year Produced 2023 
Provided To Others? Yes  
Impact No impacts to report yet. 
URL https://pureportal.strath.ac.uk/en/datasets/0950371c-0dc5-4eea-a7c9-007c135290a5
 
Title Data for: "Near-surface defect imaging in additively manufactured components by SAW suppression in laser induced phased array acquired data" 
Description Dataset for the publication: 'Near-surface defect imaging in additively manufactured components by SAW suppression in laser induced phased array acquired data'. The file contains all the signals and the signal and image processing parameters used to produce the images in the paper. 
Type Of Material Database/Collection of data 
Year Produced 2023 
Provided To Others? Yes  
Impact The database is used by the group in Strathclyde and the collaborating group in Bristol through the "Adaptive Laser Induced Phased Arrays" project. 
URL https://pureportal.strath.ac.uk/en/datasets/0cfd48c9-733d-4636-8f0a-b28bf48a34bd
 
Description BAE Systems: Project partner to the Adaptive LIPA project 
Organisation BAE Systems
Country United Kingdom 
Sector Academic/University 
PI Contribution Expertise, access to data and experimental results. Site visits, demonstrations and trials of samples provided by the Project Partner.
Collaborator Contribution Provision of samples, expertise and participation in meetings.
Impact No outputs yet
Start Year 2022
 
Description Independent advisor for USES of novel Ultrasonic and Seismic Embedded Sensors for the non-destructive evaluation and structural health monitoring of critical infrastructure and human-built objects (HORIZON.1.2 - Marie Sklodowska-Curie Actions (MSCA) ) 
Organisation European Union
Country European Union (EU) 
Sector Public 
PI Contribution I am a member of the Independent advisory board for USES of novel Ultrasonic and Seismic Embedded Sensors for the non-destructive evaluation and structural health monitoring of critical infrastructure and human-built objects (HORIZON.1.2 - Marie Sklodowska-Curie Actions (MSCA) ), which is a European Union programme for doctoral education and postdoctoral training.
Collaborator Contribution All travel expenses are paid for meetings. Opportunity for networking with the international ultrasonics community.
Impact This collaboration is multi-disciplinary bringing together physicists, mathematicians, engineers and geo-scientists.
Start Year 2023
 
Description PhD co-supervision with UKAEA 
Organisation UK Atomic Energy Authority
Country United Kingdom 
Sector Public 
PI Contribution Expertise and experimental results.
Collaborator Contribution Time with experienced staff, specialised and characterised samples.
Impact One accepted conference paper at the IEEE Symposium on Fusion Engineering (SOFE) 2023, to be presented in July 2023 One accepted conference paper at NDE in Nuclear 2023, to be presented in June 2023
Start Year 2023
 
Description Sellafield Ltd: Project partner to the Adaptive LIPA project 
Organisation Sellafield Ltd
Country United Kingdom 
Sector Private 
PI Contribution Access to data and trials with project partner's own samples. Industrial visits and demonstrations.Expertise.
Collaborator Contribution Cash contributions, site visits, attendance to project meetings, expertise and provision of samples.
Impact No outcomes yet.
Start Year 2022
 
Description WAAM3D partnership through the Royce Industrial Collaboration Programme 
Organisation WAAM3D Limited
Country United Kingdom 
Sector Private 
PI Contribution The PI's team in Strathclyde have contributed expertise, facilities and equipment towards this collaboration.
Collaborator Contribution WAAM3D have contributed the following to the PI's research team: 1. Active participation as an industrial partner, providing guidance on requirements/applications, communicating the project team's industrial/commercial robustness needs, and attending meetings (value £2k) 2. Provision of a one-year license, free of charge, for the WAAMPlanner software and WAAMCtrl software, used for path planning, online monitoring, and control of the WAAM process. We will also allocate software engineer time to modify the software for supporting the integration of NDT functions, if necessary (£8k) 3. Allocation of AM engineer time and technical support for WAAM deposition at Strathclyde, and the provision of WAAM samples from WAAM3D for testing (£3k) 4. Design study of laser safety requirement for commercial system (£2k)
Impact 1. The designs and build a of robotic laser ultrasound systems for in process wire-based DED inspection of parts 2. A robotic laser ultrasound inspection system that can be integrated to a wire-based DED cell The collaboration is multi-disciplinary bringing together robotic experts, laser ultrasonic inspection leaders and an internationally innovative wire-based DED equipment manufacturer.
Start Year 2024
 
Description Laser ultrasonics for non-contact, in-process NDE during manufacturing in extreme environments 
Form Of Engagement Activity Participation in an activity, workshop or similar
Part Of Official Scheme? No
Geographic Reach National
Primary Audience Industry/Business
Results and Impact Laser ultrasonics for non-contact, in-process NDE during manufacturing in extreme environments
Year(s) Of Engagement Activity 2022
 
Description Showcase during the the Annual British Conference on Non-Destructive Testing 
Form Of Engagement Activity Participation in an activity, workshop or similar
Part Of Official Scheme? No
Geographic Reach International
Primary Audience Industry/Business
Results and Impact Showcase and remote live demonstration of the laser ultrasonics system at the Showcase Day of the Annual British Conference on Non-Destructive Testing celebrating the 60th anniversary of conferences of the British Institute of NDT. 100 parrticipants from relevant industries, business and practitioners visited the demonstration and discussed the capabilities and limitations of the technique.
Year(s) Of Engagement Activity 2023
URL https://www.bindt.org/events-and-awards/ndt-2023/showcase-day/
 
Description Technology Transfer Event at the UK Research Centre for Non Destructive Evaluation 
Form Of Engagement Activity Participation in an activity, workshop or similar
Part Of Official Scheme? No
Geographic Reach International
Primary Audience Industry/Business
Results and Impact On line, remote demonstration of the remote ultrasonic volumetric imaging system using Laser Induced Phased Arrays. Around 100 participants from around the world from industrial sectors covering Aerospace, Oil and Gas, Energy, Manufacturing etc as well as organisations such as the British Institute of Non Destructive Testing. Other audience included PGR students and academics from 5 UK Universities. There has been followed up interest for industrial collaborations.
Year(s) Of Engagement Activity 2021,2022,2023,2024
URL https://rcnde.ac.uk/jan_meetings_online/
 
Description UKAEA: Pipe Maintenance in Fusion - Online Workshop 
Form Of Engagement Activity A talk or presentation
Part Of Official Scheme? No
Geographic Reach International
Primary Audience Industry/Business
Results and Impact About 50-70 international organisations that are involved in national and international programs for commercialisation of nuclear fusion attended the online workshop related to non-destructive testing of pipes in nuclear fusion power plants. Participants came from all major countries that are actively developing nuclear fusion (e.g. UK, Germany, Japan, France (ITER) etc). Our current developments on pipe inspection were presented and discussed regarding the potential for implementation. These talks have led to current discussion for a research project with the UKAEA.
Year(s) Of Engagement Activity 2023