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Water-based adhesive for zero-waste economy

Lead Research Organisation: Newcastle University
Department Name: Sch of Engineering

Abstract

The purpose of this proposal is to create a water-based reversible adhesive using commodity materials that is inexpensive, scalable, and environmentally friendly. The target impact of this research is a commercially successful adhesive that has widespread applications, particularly in areas where recycling is important, such as bottle labelling. Other areas, such as automotive parts and e-waste management, would also benefit by supporting a design for an environment approach in which, at the end of the first life cycle, products can be dismantled, and parts repurposed. The technology can also function as a simple water-based adhesive to replace other glues based on volatile organic compounds. The premise is simple: a surface coated with a positively charged polymer can adhere to one coated with a negatively charged polymer. These will stick in water and remain adhered even after the contact has dried. Changing the local pH changes the charge on the polyelectrolytes so that, in an acid pH, the polyacid will become neutral. The polybase will remain charged and the adhesion fails. Previous demonstrations of reversible adhesion have required the end-user to perform significant chemistry. Here we are proposing a simple route to reversible adhesion based on a standard polymerization process. The surfaces to be adhered would each be coated by separate layers and joined. Adhesion is expected to be instantaneous and durable. Unlike other water-based adhesives, exposure to moisture would not compromise the joint. An acid or alkaline wash would be used to separate the two components. A rapid and effective means of disjoining requires significant research and forms a large part of this proposal. In addition, the spray coating of polyelectrolytes onto surfaces will also be explored as a simple route to adhesion for a limited range of applications. The technology will be validated in collaboration with partner companies.

Publications

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Sierra-Romero A (2023) A reversible water-based electrostatic adhesive in Angewandte Chemie

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Sierra-Romero A (2024) A reversible water-based electrostatic adhesive. in Angewandte Chemie (International ed. in English)

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Sierra-Romero A (2022) Adhesive Interfaces toward a Zero-Waste Industry. in Langmuir : the ACS journal of surfaces and colloids

 
Description We had previously used emulsion polymerization to synthesize polymer nanoparticles, which were stabilized with polyelectrolytes, either physically adsorbed to, or polymerized from, the nanoparticles. Polyelectrolytes are polymers that are either positively (polycations) or negatively (polyanions). This water-based emulsion forms a film, just like paint. When a surface coated with a polyanion-stabilized emulsion is brought into contact with another surface coated with a polycation-stabilized emulsion there is good adhesion. The adhesive can be detached by immersion in an alkaline or acidic solution.
Exploitation Route The glue has applications in recycling. We are looking to either licence the technology, or to spin it out. An iCure project has allowed us to create a website (marinaadhesives.com).
Sectors Chemicals

Electronics

Manufacturing

including Industrial Biotechology

URL https://from.ncl.ac.uk/when-sticky-becomes-unsticky-the-invention-of-reversible-glue
 
Description A new class of adhesive for a zero-waste economy
Amount £768,795 (GBP)
Funding ID EP/Y008316/1 
Organisation Engineering and Physical Sciences Research Council (EPSRC) 
Sector Public
Country United Kingdom
Start 11/2023 
End 10/2026
 
Description ICURe Discover
Amount £2,500 (GBP)
Organisation Innovate UK 
Sector Public
Country United Kingdom
Start 08/2023 
End 11/2023
 
Title Water-based adhesive 
Description This invention relates to an adhesive kit comprising first and second emulsions configured to reversibly adhere to one another. The invention also provides methods of using said kit. 
IP Reference P340927GB 
Protection Patent / Patent application
Year Protection Granted
Licensed No
Impact The patent application was filed on October 31, last year. This is too early to tell. We are assessing commercial interest now.
 
Description BBC Radio Newcastle breakfast show interview 
Form Of Engagement Activity A press release, press conference or response to a media enquiry/interview
Part Of Official Scheme? No
Geographic Reach Local
Primary Audience Public/other audiences
Results and Impact Short interview on the BBC Radio Newcastle Breakfast show with Matt Bailey. The interview was held with all three members of the research team: Mark Geoghegan, Katarina Novakovic, and Adriana Sierra Romero.
Year(s) Of Engagement Activity 2023
URL https://www.bbc.co.uk/sounds/play/p0gvf6q7
 
Description QE Prize for Engineering Podcast 
Form Of Engagement Activity A broadcast e.g. TV/radio/film/podcast (other than news/press)
Part Of Official Scheme? No
Geographic Reach National
Primary Audience Public/other audiences
Results and Impact George Imafidon interviewed Mark Geoghegan and Adriana Sierra Romero about the reversible glue that we have created.
Year(s) Of Engagement Activity 2024
URL https://qeprize.org/podcasts/the-future-of-reversible-glue