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Monolithic on-chip integration of microscale laser diodes (uLDs) and electronics for micro-displays and visible light communications

Lead Research Organisation: University of Sheffield
Department Name: Electronic and Electrical Engineering

Abstract

Micro-displays with compact screens of <= 1/4 inch diagonal length have wide ranging applications in smart watches, smart phones, augmented reality & virtual reality (AR & VR) devices, Helmet Mounted Displays (HMD), and Head-Up Displays (HUD). Their individual pixel elements typically consist of a large number of microscale visible emitters (which are currently microLEDs). The global micro-display market has been predicted to reach $4.2 billion by 2025 at a Compound Annual Growth Rate (CAGR) of 100%. However, the significantly increasing demands on microdisplays are pushing the requirements for ultra-high resolution and ultra-high efficiency. Current microdisplays are far from satisfactory, as a number of fundamental challenges cannot be met by any existing technologies. Therefore, a disruptive technology needs to be developed.

Visible light communication (VLC) is an emerging technology, in principle offering approximately 300 THz of license free bandwidth that is four orders of magnitude larger than that available in current RF based Wi-Fi or 5G. Considering the highly congested nature of current RF based Wi-Fi, it is expected that VLC would be the leading candidate to offer a complementary solution. Unfortunately, the current approach to the fabrication of VLC is substantially limited to visible LED technologies with conventional electrical driving methods. This approach suffers from a number of insurmountable barriers. Therefore, the performance of current VLC is far below requirements. Global Market Insights has forecasted that the VLC market will exceed $8 billion by 2030.

We propose a Centre-to-Centre consortium consisting of ten leading academics from three universities in the UK (Sheffield; Strathclyde; Bath) and two universities in USA (Harvard; Massachusetts Institute of Technology) to develop a novel integration technology in order to achieve the ultimate micro-display systems and the ultimate visible light communication systems. Unlike any existing photonics & electronics fabrication approaches, we propose a completely different approach to monolithically integrate microscale laser diodes (uLDs) and high electron mobility transistors (HEMTs) on a single chip, where each uLD is electrically driven by individual HEMTs. This will allow us to achieve devices/systems which are impossible to obtain by any existing approaches.
 
Description We have established new findings regarding the nature of how micro-LEDs grow within patterned apertures on a semiconductor substrate. In particular we have found large changes in growth rate in different regions of the aperture with highest growth rate near the edge of the apertures. We believe this is due to the diffusion on additional growth reactants from the SiO2 aperture material into the aperture, causing highest growth rate near edge and slowest in centre. This appears also to vary with the type of material being grown. The results represent a signiifactn opportunity to tailor the approach to developing high efficiency micro-LEDs for the displays industry. In particular it provides an approach to improving surface quality in the LEDs which increases their overall efficiency. This allows for an even smaller LED with high display resolution.
The work is Ponting to wards some potential IP development in the field.
Exploitation Route Better understand of the dynamics of growth of nitride micro-LEDs will led to improved devices which are critical for the growing field of VR/AR displays technologies.
IP development arising form this work may lead to licensing or spin-out opportunities.
Sectors Aerospace

Defence and Marine

Digital/Communication/Information Technologies (including Software)

Electronics

Culture

Heritage

Museums and Collections

 
Description We have started to develop some IP based on findings regarding the growth properties of micro-LEDs. We have an ongoing relationship with a major display manufacturer, and a potential new relationship with another. Both are pioneers int he VR/AR displays industry with a history of support to the University of Sheffield. Ongoing development may lead to enhanced engagement including potential licensing deals.
First Year Of Impact 2025
Sector Digital/Communication/Information Technologies (including Software),Electronics
Impact Types Economic

 
Description Consultation with Department of Digital Culture Media and Sports and latterly Department of Science Innovation and Technology on the Semiconductor Strategy and the ongoing consultations on the Industrial Strategy
Geographic Reach National 
Policy Influence Type Contribution to a national consultation/review
URL https://assets.publishing.service.gov.uk/media/66599c1f0c8f88e868d3343c/national_semiconductor_strat...
 
Title Epitaxy of advanced lasers 
Description To facilitate the use of transfer print methods for verticla cavity lasers in this project, we have made progress on the development of the epitaxy of advanced laser structures indluing the use of VCSELs on sacrifical layers and the use of novel distributed bragg reflectors to manage strain in very thick structures. This has been developed on a new MOVPE reactor installed in the national epitacy facility in Sheffield in 2022. The capability will eventually be made available to all UK researchers through the National Epitaxy Facility 
Type Of Material Improvements to research infrastructure 
Year Produced 2022 
Provided To Others? No  
Impact To early to state 
URL https://www.nationalepitaxyfacility.co.uk/iii-v-technologies/facilities/metal-organic-chemical-vapou...
 
Description A long-term collaboration with MIT 
Organisation Massachusetts Institute of Technology
Country United States 
Sector Academic/University 
PI Contribution establish a long-term collaboration with MIT
Collaborator Contribution Fabrication of our samples into device by accessing their unique expertise and facilities
Impact not yet
Start Year 2021
 
Description Contribution to Royal Academy of Engineering report on Infrastructure needs for the National Quantum Technology Programme 
Form Of Engagement Activity A formal working group, expert panel or dialogue
Part Of Official Scheme? No
Geographic Reach National
Primary Audience Policymakers/politicians
Results and Impact A report by the Royal Academy of Engineering on Infrastructure needs for the National Quantum Technology Programme.
This was review of ongoing needs and investment opportunities that contributed to Phase III of the National Quantum technology Programme particularly in relation to industrial scale-up and commercial exploitations of quantum technology R&D.

Consultation involved 1-2-1 interviews and attendance at a number of RAEng workshops.
Year(s) Of Engagement Activity 2023,2024
URL https://raeng.org.uk/media/rrqjm2v3/quantum-infrastructure-review.pdf
 
Description Creating an Innovation Pipeline for Compound Semiconductors in the UK 
Form Of Engagement Activity Participation in an activity, workshop or similar
Part Of Official Scheme? No
Geographic Reach National
Primary Audience Professional Practitioners
Results and Impact Under the auspices of the National Epitaxy Facility and supported by the Photonics Manufacturing Hub, a one day workshop on the infrastructure available to support innovation in compound semiconductors int he UK was held in February 2022. The meeting was online and attracted over 180 delegates from both academia, industry, government and research councils.
Outputs of the meeting are being actively fed into government consultations and will be followed up in summer 2022.
Year(s) Of Engagement Activity 2022
URL https://www.nationalepitaxyfacility.co.uk/news-events/
 
Description Formation of an All-party Parliamentary Group (APPG) on Semiconductors 
Form Of Engagement Activity A formal working group, expert panel or dialogue
Part Of Official Scheme? No
Geographic Reach National
Primary Audience Policymakers/politicians
Results and Impact In 2024 a new APPG on semiconecutors was formed to create a body that can inform and advise MPs on the importance of the semiconductor industry in the Uk and the opportunities available for UK researchers and industry in this huge industry.

The group is comprised of MPs and advisory board consisting of academics and industry representatives.

Jon Heffernan is a member of the advisory board.

Several key events have been held by the APPG including an important reception in Parliament in Feb 2025.

The output of the group is reported to the broad semiconductor community int he UK and has a broad reach including to the media.
Year(s) Of Engagement Activity 2024
URL https://www.appgsemcon.co.uk