Water-based adhesive for zero-waste economy

Lead Research Organisation: Newcastle University
Department Name: Sch of Engineering

Abstract

The purpose of this proposal is to create a water-based reversible adhesive using commodity materials that is inexpensive, scalable, and environmentally friendly. The target impact of this research is a commercially successful adhesive that has widespread applications, particularly in areas where recycling is important, such as bottle labelling. Other areas, such as automotive parts and e-waste management, would also benefit by supporting a design for an environment approach in which, at the end of the first life cycle, products can be dismantled, and parts repurposed. The technology can also function as a simple water-based adhesive to replace other glues based on volatile organic compounds. The premise is simple: a surface coated with a positively charged polymer can adhere to one coated with a negatively charged polymer. These will stick in water and remain adhered even after the contact has dried. Changing the local pH changes the charge on the polyelectrolytes so that, in an acid pH, the polyacid will become neutral. The polybase will remain charged and the adhesion fails. Previous demonstrations of reversible adhesion have required the end-user to perform significant chemistry. Here we are proposing a simple route to reversible adhesion based on a standard polymerization process. The surfaces to be adhered would each be coated by separate layers and joined. Adhesion is expected to be instantaneous and durable. Unlike other water-based adhesives, exposure to moisture would not compromise the joint. An acid or alkaline wash would be used to separate the two components. A rapid and effective means of disjoining requires significant research and forms a large part of this proposal. In addition, the spray coating of polyelectrolytes onto surfaces will also be explored as a simple route to adhesion for a limited range of applications. The technology will be validated in collaboration with partner companies.

Publications

10 25 50
publication icon
Sierra-Romero A (2022) Adhesive Interfaces toward a Zero-Waste Industry in Langmuir

publication icon
Sierra-Romero A (2024) A reversible water-based electrostatic adhesive. in Angewandte Chemie (International ed. in English)

publication icon
Sierra-Romero A (2023) A reversible water-based electrostatic adhesive in Angewandte Chemie

 
Description We used emulsion polymerization to synthesize polymer nanoparticles, which were stabilized with polyelectrolytes, either physically adsorbed to, or polymerized from, the nanoparticles. Polyelectrolytes are polymers that are either positively (polycations) or negatively (polyanions). This water-based emulsion forms a film, just like paint. When a surface coated with a polyanion-stabilized emulsion is brought into contact with another surface coated with a polycation-stabilized emulsion there is good adhesion. This adhesion remains and improves when the films dry, which, unusually for a water-based adhesive, does not fail in moist and humid environments. However, as intended, the bond does fail in an acidic or alkaline environment. This creates a unique concept in adhesive technologies because the adhesion can be made to fail on demand, which is an important concept for recycling. Furthermore, this is neither a structural adhesive (based on covalent bonds) nor a pressure-sensitive adhesive, and is therefore an entirely new class of glue, and we deem this an electrostatic adhesive.
Exploitation Route This is an environmentally reversible glue. It has applications in the packaging industry and for other recycling applications. We are seeking protection for the technology.
Sectors Chemicals

Electronics

Manufacturing

including Industrial Biotechology

 
Description A new class of adhesive for a zero-waste economy
Amount £768,795 (GBP)
Funding ID EP/Y008316/1 
Organisation Engineering and Physical Sciences Research Council (EPSRC) 
Sector Public
Country United Kingdom
Start 11/2023 
End 10/2026
 
Description ICURe Discover
Amount £2,500 (GBP)
Organisation Innovate UK 
Sector Public
Country United Kingdom
Start 08/2023 
End 11/2023
 
Title Water-based adhesive 
Description This invention relates to an adhesive kit comprising first and second emulsions configured to reversibly adhere to one another. The invention also provides methods of using said kit. 
IP Reference P340927GB 
Protection Patent / Patent application
Year Protection Granted
Licensed No
Impact The patent application was filed on October 31, last year. This is too early to tell. We are assessing commercial interest now.