21ENGBIO Engineering biomineralized carbon-sulfur composites for clean energy technologies

Lead Research Organisation: University of Oxford
Department Name: Earth Sciences

Abstract

Electrical energy storage is a vital issue in our attempt to transition from an economy based on fossil fuels to the widespread use of decarbonized energy sources. Lithium-sulfur (Li-S) batteries are a promising successor to the commercial Li-ion batteries that are powering today's electronic devices and electric vehicles, holding a theoretical capacity an order of magnitude higher. However, the commercial utilization of Li-S batteries is delayed due to several issues related to the properties the sulfur materials composing their cathode and their poor stability during charge-discharge cycles. These problems can be mitigated by embedding sulfur within conductive carbon materials and organic polymers. However, the production of such carbon-sulfur (C-S) composites is currently a complex and energy-intensive chemical process. Here, we propose to harness the potential of some bacteria to naturally form C-S composites, through a process called biomineralization. We will work with the bacterium Sulfuricurvum kujiense, which produces sulfur minerals with organic envelopes. The bacteria grow at room temperature using only CO2, hydrogen sulfide and nitrate as substrates. Battery materials may thus be produced through a clean and energy-efficient biological process, while recycling three harmful waste products of human activity.

In this project, we aim at gaining a better understanding of the biological and chemical parameters controlling the properties of the C-S composites produced by Sulfuricurvum kujiense, and demonstrate that these composites are efficient battery materials and that they can be produced at large scale. If successful, this project will prepare future approaches aimed at genetically engineering Sulfuricurvum kujiense to optimize C-S composite production and properties for Li-S battery applications. With this research, we will contribute to the design of more sustainable battery materials for the storage of energy from renewable sources, and thus participate in achieving decarbonization, one of the pressing challenges of the 21st century and a prerequisite to the achievement of our global climate goals.

Technical Summary

This reject will investigate the formation of composites of elemental sulfur and organic carbon by biomineralizing bacteria, as potential cathode materials for Lithium-sulfur (Li-S) batteries. Li-S batteries are potential successors to current Li-ion batteries, holding a theoretical capacity an order of magnitude higher. However, several issues are delaying their commercialization, principally due to poor cycling stability of the sulfur cathode. Much of recent R&D efforts have focused on overcoming these drawbacks by developing cathodes where sulfur is embedded within conductive carbon materials and/or organic polymers. The fabrication of such carbon-sulfur (C-S) composites is currently a complex and energy-intensive process. We propose to move towards a biological approach using the S-oxidizing bacterium Sulfuricurvum kujiense, which forms extracellular S biominerals encapsulated within polymeric organic envelopes. S. kujiense grows autotrophically using nitrate, hydrogen sulfide, and carbon dioxide as substrates, offering the potential to produce desirable cathode materials in a process that is significantly simpler, greener, and more energy efficient than existing synthesis protocols, while recycling environmentally harmful products of human activity. We will lay the foundations for the future deployment of engineering biology strategies for optimized C-S production by S. kujiense by gaining a fuller understanding of the biological and chemical controls on C-S composite biomineralization, testing the electrochemical properties of the C-S biocomposites in battery settings, and demonstrating upscalability in bioreactor cultures. This project will seed the development of a novel engineering biology system for the design of green materials for next-generation energy storage technologies. It will directly contribute to efforts to unlock the fundamental potential of biology to create more sustainable production processes and achieve decarbonization.

Publications

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Cosmidis J (2023) Will tomorrow's mineral materials be grown? in Microbial Biotechnology

 
Description We made significant progress in our understanding of the chemical parameters controlling the formation of abiotic Carbon-Sulfur composites in solution. More specifically, we identified new simple organic molecules conducive to these
materials (namely, formate and acetate), and identified an optimal pH range as well as critical trace metals required for their formation. There results allowed us to improve the yield of abiotic Carbon-Sulfur composites production, and we are currently testing the electrochemical properties of these materials in battery tests.

It proved difficult to increase the yield of Carbon-Sulfur biominerals using our model organism Sulfuricurvum kujiense, and thus not enough composites could be produced in such cultures to run battery tests. For this reason, we are now turning our efforts to biomineralization of Carbon-Sulfur composites in the presence of the faster-growing bacterium Thiobacillus denitrificans, which metabolism is similar to S. kujiense. We are performing a detailed mineralogical characterization of the extracellular sulfur biominerals formed by this microorganism, as well as their association with extracellular organics, which has not been done in the past. The potential for these biominerals to be used as battery materials will then be evaluated.

One of the work packages of this project proposed to screen a mutant library of S. kujiense to identify changes in the mineralogical properties of the biominerals, in order to demonstrate a genetic control on these properties. Unfortunately, the method we had proposed to use for screening (absorbance measurements in the UV range) was not successful, as it could not reliably detect or quantify elemental sulfur in cultures, due to interferences with organics. We have identifed Raman spectromicroscopy as a more efficient screening tool, as detailed in a publication listed in the outcomes of this award (Cosmidis, Microbial Biotechnology, 2023). This approach that will be implemented in the ERC/UKRI-funded project BioFacts starting in April 2024.
Exploitation Route We are working on preparing our results on the chemical controls of abiotic Carbon-sulfur composites formation for publication. These results are of interest for researchers from different disciplines such as material scientists working on Lithium-Sulfur battery mateirals, or Earth Scientists working on mineral-organic interactions.
Sectors Energy

Manufacturing

including Industrial Biotechology

 
Description Biomineral Factories: A platform for the discovery and engineering of biomineralization controls (BiFacts)
Amount € 2,010,661 (EUR)
Funding ID 101076666 
Organisation European Research Council (ERC) 
Sector Public
Country Belgium
Start 01/2024 
End 12/2028
 
Description New collaboration between University of Oxford and Imperial College 
Organisation Imperial College London
Department Department of Chemical Engineering
Country United Kingdom 
Sector Academic/University 
PI Contribution We (Prof. Cosmidis' group at the University of Oxford) are synthetizing biomineralized C/S materials for battery tests.
Collaborator Contribution Prof. Titirici's group at Imperial College have provided lignin materials to serve as substrates for C/S biomineralization and support for Li-S battery cathode.
Impact There are no outcomes to report yet due to experimental delays. Outcomes will be reported at the end of the grant extension period.
Start Year 2022